DIESEL EXHAUST FLUID (DEF) (CAP: 50 TONS/DAY)

[EIRI/EDPR/4847] J.C.: 3068

Today, cars and trucks and other applications using diesel engines sold must meet stringent emissions requirements. To meet these requirements, many diesel engine manufacturers use Selective Catalytic Reduction (SCR), an emissions aftertreatment technology that converts nitrogen oxides (NOx) in the diesel-engine exhaust stream into nitrogen and water vapor, two natural components in the air we breathe. Diesel exhaust fluid is injected into the diesel exhaust stream and the heat from the exhaust, the fluid, and a catalyst convert the NOx into the harmless gases.

Diesel exhaust fluid is a 32.5% solution of technically pure urea in purified water. For the SCR unit to operate properly, the DEF must meet an exacting purity standard. This standard, published by the International Organization for Standardization (ISO), is intended to ensure that the diesel exhaust fluid used in SCR-equipped cars and trucks provides the purity required by diesel engine manufacturers and the quality to preserve the emissions control system and the environment.

The API Diesel Exhaust Fluid (DEF) Certification Program is a voluntary program designed to certify and monitor the quality characteristics of diesel exhaust fluid intended for use in motor vehicles with diesel engines.

Diesel exhaust fluid marketers that have demonstrated that their products satisfy the requirements of the most recent and applicable edition of ISO 22241, Diesel engines – NOx reduction agent, may be licensed to display the API Diesel Exhaust Fluid Certification Mark.

COST ESTIMATION

Rated Plant capacity = 50.00 MT/Day
Land & Building (3000 Sq.Mtr) Rs. 3.18 Cr
Plant & Machinery Rs. 1.73 Cr
Working Capital for 1 Month Rs. 2.31 Cr
Total Capital Investment Rs. 7.48 Cr
Rate of Return 54%
Break Even Point 46%

CONTENTS

INTRODUCTION
PROGRAM
PROGRAM MISSION
CORE OBJECTIVES
LICENSING AND STANDARDS 6
KEY BENEFITS TO STAKEHOLDERS
MONITORING AND GOVERNANCE
FIELD OF UTILIZATION
1. CORE FUNCTION: SELECTIVE CATALYTIC REDUCTION (SCR)
2. PRIMARY INDUSTRY APPLICATIONS
3. TECHNICAL HANDLING & OPERATIONAL REQUIREMENTS
SUMMARY OF BENEFITS
MARKET OVERVIEW
1. INDIA MARKET OVERVIEW (2026-2027)
2. TECHNICAL COMPOSITION & BENEFITS
3. MARKET DYNAMICS & CHALLENGES
4. GLOBAL MARKET OUTLOOK (FORECAST TO 2029)
5. KEY PLAYERS IN THE INDIAN ECOSYSTEM
1. TECHNICAL GRADE UREA (TGU) SUPPLIERS
2. DEMINERALIZED (DM) WATER & PLANT SUPPLIERS
3. SPECIALIZED CHEMICAL DISTRIBUTORS
KEY QUALITY SPECS FOR 2026
PROCESS FLOW
STP FLOW DIAGRAM (TYPICAL)
COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
COOLING TOWER
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
LABORATORY EQUIPMENTS
POLLUTION CONTROL EQUIPMENTS
PROCESS EQUIPMENTS
STORAGE TANKS
D.G. SETS
POWER TRANSFORMERS
WTP PLANTS
PLATEFORM WEIGHING MACHINE
ELECTRICAL MEASURING INSTRUMENTS
PRELIMINARY LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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