DISCONTINUOUS PUF PANELS USING CYCLOPENTANE AS A BLOWING AGENT
[CODE NO.3690]
Thermally insulated composite building elements for roof and wall cladding in buildings, thereby forming the building envelope. They consist of an inner and outer galvanised sheet metal cover, coated on one side. They are manufactured in continuous production plants. The application is in industrial construction i.e. construction of industrial halls and cold storage facilities. Sandwich panels are also suited for other fields of application.
Sandwich panels are by now in common use as cladding elements in the building industry, creating building envelopes and partition walls. They fall under the class of composite elements and consist of an insulating foam core and a metal layer on either side, solidly glued to the core. The core is usually made of polyurethane foam (PUR) or mineral fibre wool (MIWO). Sandwich panels with a polystyrene core are also available, however. The sandwich panel has a high load-bearing capacity and is very rigid - due to the bonding (bonding or adhesion) of the covering layers to the shear-resistant core. The core simultaneously lends the building envelope excellent thermal insulation properties. Sandwich structures are quick to install and are used mainly for roofing and walls for industrial, office and administration buildings, as well as for cold storage and freezing units. Sandwich panels are of late being thoroughly tested for application in residential housing.
Polyol is a polyhydric alcohol, Containing three or more hydroxyl groups. Polyurethane systems Comprising polyol and isocyanates used for thermal insulation for Refrigeration.
Polyurethanes are addition polymers obtained from the chemical reaction of an polyol and an isocyanate, which occurs readily at room temperature. Major polyurethanes products i.e Rigid low density polyurethane, foams are the most efficient Šcommericially available insulation material.
COST ESTIMATION
Plant Capacity 500 sq.mt/Day
Land & Building (6000 sq.mt.) Rs. 4.64 Cr
Plant & Machinery Rs. 4.95 Cr
Working Capital for 2 Months Rs. 1.42 Cr
Total Capital Investment Rs. 11.41 Cr
Rate of Return 32%
Break Even Point 48%
INTRODUCTION
PROPERTIES AND CHARACTERISTICS
B.I.S. SPECIFICATION
ADVANTAGE AND APPLICATION OF PUF PANEL
PUF PANEL APPLICATION
BENEFIT AND SPECIFICATION
OF PUF PANEL IN STEEL STRUCTURE
BENEFIT OF PUF PANEL IN STEEL STRUCTURE
BENEFITS:
SPECIFICATION:
OVERVIEW OF INDIAN SANDWICH PANEL MARKET
THE SIGNIFICANT DRIVERS IN THE GLOBAL INSULATED PANEL
MARKET WILL BE:
CYCLOPENTANE: THE ECO FRIENDLY BLOWING AGENT
WHY CYCLOPENTANE
CYCLOPENTANE VS CONVENTIONAL HCFC-141B:
PRESENT MANUFACTURE OF PUF PANEL
MARKET POSITION OF PUF PANELS
KEY DEVELOPMENTS IN THE SANDWICH PANEL MARKET
SANDWICH PANEL MARKET MAJOR PLAYERS
INCREASING DEMAND FOR BUILDING WALLS
PRESENT MANUFACTURERS/SUPPLIERS
OF DISCONTINUOUS SANDWICH PANEL
RAW MATERIALS
DIISOCYANATES
POLYOLS
RIGID POLYURETHANE FOAM –SANDWICH PANELS
CONSTRUCTION FOAMS
TRANSPORTATION FOAMS
SUMMARY OF AVAILABLE TECHNICAL OPTIONS
THE OPTIONS CAN THEREFORE BE SUMMARIZED AS FOLLOWS:
N- & ISO-PENTANE –
LIQUID HFCS –
CO2 (WATER BLOWN) –
MANUFACTURING PROCESS OF SANDWICH PANEL
PROCESS IN DETAILS
DISCONTINUOUS PRODUCTION OF SANDWICH PANELS
EXAMPLES OF PANEL DESIGNS AND CONNECTIONS
SINGLE-SHOT METHOD
MULTIPLE-SHOT METHOD
LANCE METHOD
WITHDRAWAL METHOD
MULTIPLE-OUTLET POURING
PANEL FOAMER
MOLD POSITIONS
PROCESS FLOW DIAGRAM
DISCONTINUOUS PANEL LINE
PRODUCTION OF PANELS
WITH DISCONTINUOUS METHOD
PUF PANEL FORMULATION
DETAILS OF PU DISCONTINUOUS PANEL LINE
PU DISCONTINUOUS SANDWICH PANEL LINE
ROLL FORMING LINE
HOT PRESS LINE
ADVANTAGES OF PUR SANDWICH PANEL
THE SPECIFICATION OF PANEL & STEEL
LINE SIZE
ELECTRIC CONSUMPTION
PRODUCTION TECHNOLOGIES OF SANDWICH PANEL
CONTINUOUS AND DISCONTINUOUS PANEL MANUFACTURING METHODS
TECHNICAL SPECIFICATION OF PUF PANEL
TECHNICAL SPECIFICATION
PROPERTIES OF PUF
FLOOR INSULATION BY PUF BLOCKS
PUF PANELS AVAILABLE UNDER FOLLOWING SPECIFICATION:
TESTING: FOR QUALITY CONTROL:
OTHER PROCESS FOR SANDWICH PANELS SANDWICH PANELS (CONTINUOUS PROCESS)
THE PANEL PROPERTIES:
SANDWICH PANELS WITH A MINERAL FIBRE WOOL INSULATION CORE
DIMENSIONAL TOLERANCE FOR SANDWICH PANELS
DIMENSIONAL TOLERANCES (GENERAL) FOR SANDWICH PANELS:
DIMENSIONAL TOLERANCES WITH CORRUGATIONS
TRANSVERSE BOW – CUPPING OF THE PANELS
SUBSIDY IN INDIA FOR SETTING UP COLD CHAIN
WHAT IS A COLD CHAIN
WHO CAN SETUP A COLD CHAIN
WHAT ARE THE CRITERIA’S FOR OBTAINING FINANCIAL ASSISTANCE
FOR COLD CHAIN
WHAT IS THE AMOUNT OF FINANCIAL ASSISTANCE PROVIDED
FOR SETTING UP OF COLD CHAIN BY MOFPI
HOW IS THE FINANCIAL ASSISTANCE PROVIDED DURING
THE SETTING UP OF THE UNIT
HOW SHOULD THE APPLICATION FOR FINANCIAL ASSISTANCE BE MADE
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
CYCLOPENTANE
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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