Industry Overview
Thermally insulated composite building elements, commonly known as sandwich panels, are used for roof and wall cladding to form efficient building envelopes and partition walls. These panels generally consist of an insulating foam core bonded between inner and outer galvanised sheet metal covers. They are manufactured using continuous or discontinuous production systems and are widely applied in industrial construction, including industrial halls, cold storage facilities, roofing systems, and wall structures.
Sandwich panels are composite elements designed to provide structural rigidity, load-bearing capacity, and thermal insulation. Common core materials include polyurethane (PUR), mineral fibre wool (MIWO), and polystyrene. The bonding between the facing sheets and shear-resistant core contributes to the rigidity of the panel, while the insulating core improves the thermal performance of the building envelope.
Polyols are polyhydric alcohols containing three or more hydroxyl groups and are combined with isocyanates to produce polyurethane systems used for thermal insulation, including refrigeration applications. Polyurethanes are addition polymers formed through the chemical reaction of polyols and isocyanates, which can occur readily at room temperature. Rigid low-density polyurethane foams are widely used as commercially available insulation materials.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 500 sq.mt/Day |
| Land & Building (6000 sq.mt.) | Rs. 4.64 Cr |
| Plant & Machinery | Rs. 4.95 Cr |
| Working Capital for 2 Months | Rs. 1.42 Cr |
| Total Capital Investment | Rs. 11.41 Cr |
| Rate of Return | 32% |
| Break Even Point | 48% |
Content Index
- INTRODUCTION
- PROPERTIES AND CHARACTERISTICS
- B.I.S. SPECIFICATION
- ADVANTAGE AND APPLICATION OF PUF PANEL
- PUF PANEL APPLICATION
- BENEFIT AND SPECIFICATION
- OF PUF PANEL IN STEEL STRUCTURE
- BENEFIT OF PUF PANEL IN STEEL STRUCTURE
- BENEFITS:
- SPECIFICATION:
- OVERVIEW OF INDIAN SANDWICH PANEL MARKET
- THE SIGNIFICANT DRIVERS IN THE GLOBAL INSULATED PANEL MARKET WILL BE:
- CYCLOPENTANE: THE ECO FRIENDLY BLOWING AGENT
- WHY CYCLOPENTANE
- CYCLOPENTANE VS CONVENTIONAL HCFC-141B:
- PRESENT MANUFACTURE OF PUF PANEL
- MARKET POSITION OF PUF PANELS
- KEY DEVELOPMENTS IN THE SANDWICH PANEL MARKET
- SANDWICH PANEL MARKET MAJOR PLAYERS
- INCREASING DEMAND FOR BUILDING WALLS
- PRESENT MANUFACTURERS/SUPPLIERS
- OF DISCONTINUOUS SANDWICH PANEL
- RAW MATERIALS
- DIISOCYANATES
- POLYOLS
- RIGID POLYURETHANE FOAM –SANDWICH PANELS
- CONSTRUCTION FOAMS
- TRANSPORTATION FOAMS
- SUMMARY OF AVAILABLE TECHNICAL OPTIONS
- THE OPTIONS CAN THEREFORE BE SUMMARIZED AS FOLLOWS:
- N- & ISO-PENTANE –
- LIQUID HFCS –
- CO2 (WATER BLOWN) –
- MANUFACTURING PROCESS OF SANDWICH PANEL
- PROCESS IN DETAILS
- DISCONTINUOUS PRODUCTION OF SANDWICH PANELS
- EXAMPLES OF PANEL DESIGNS AND CONNECTIONS
- SINGLE-SHOT METHOD
- MULTIPLE-SHOT METHOD
- LANCE METHOD
- WITHDRAWAL METHOD
- MULTIPLE-OUTLET POURING
- PANEL FOAMER
- MOLD POSITIONS
- PROCESS FLOW DIAGRAM
- DISCONTINUOUS PANEL LINE
- PRODUCTION OF PANELS
- WITH DISCONTINUOUS METHOD
- PUF PANEL FORMULATION
- DETAILS OF PU DISCONTINUOUS PANEL LINE
- PU DISCONTINUOUS SANDWICH PANEL LINE
- ROLL FORMING LINE
- HOT PRESS LINE
- ADVANTAGES OF PUR SANDWICH PANEL
- THE SPECIFICATION OF PANEL & STEEL
- LINE SIZE
- ELECTRIC CONSUMPTION
- PRODUCTION TECHNOLOGIES OF SANDWICH PANEL
- CONTINUOUS AND DISCONTINUOUS PANEL MANUFACTURING METHODS
- TECHNICAL SPECIFICATION OF PUF PANEL
- TECHNICAL SPECIFICATION
- PROPERTIES OF PUF
- FLOOR INSULATION BY PUF BLOCKS
- PUF PANELS AVAILABLE UNDER FOLLOWING SPECIFICATION:
- TESTING: FOR QUALITY CONTROL:
- OTHER PROCESS FOR SANDWICH PANELS SANDWICH PANELS (CONTINUOUS PROCESS)
- THE PANEL PROPERTIES:
- SANDWICH PANELS WITH A MINERAL FIBRE WOOL INSULATION CORE
- DIMENSIONAL TOLERANCE FOR SANDWICH PANELS
- DIMENSIONAL TOLERANCES (GENERAL) FOR SANDWICH PANELS:
- DIMENSIONAL TOLERANCES WITH CORRUGATIONS
- TRANSVERSE BOW – CUPPING OF THE PANELS
- SUBSIDY IN INDIA FOR SETTING UP COLD CHAIN
- WHAT IS A COLD CHAIN
- WHO CAN SETUP A COLD CHAIN
- WHAT ARE THE CRITERIA’S FOR OBTAINING FINANCIAL ASSISTANCE FOR COLD CHAIN
- WHAT IS THE AMOUNT OF FINANCIAL ASSISTANCE PROVIDED FOR SETTING UP OF COLD CHAIN BY MOFPI
- HOW IS THE FINANCIAL ASSISTANCE PROVIDED DURING THE SETTING UP OF THE UNIT
- HOW SHOULD THE APPLICATION FOR FINANCIAL ASSISTANCE BE MADE
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- CYCLOPENTANE
- SUPPLIERS OF PLANT AND MACHINERIES
- SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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