Detailed Project Report (DPR) on disposable plastic syringe (Capacity: 120,000 Numbers Per Day)

Detailed Project Report (DPR) on disposable plastic syringe (Capacity: 120,000 Numbers Per Day)

DISPOSABLE PLASTIC SYRINGE

[CODE NO.4031] 

Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance. Which is based mainly on the advantages it offers regarding cost and hygienic applications.

The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient.

COST ESTIMATION

Plant Capacity                                  1,20,000 Nos/Day

Land & Building (3000 sq.mt.)        Rs. 1.96 Cr

Plant & Machinery                             Rs. 4.64 Cr

Working Capital for 1 Month         Rs. 2.61 Cr

Total Capital Investment                 Rs. 9.80 Cr

Rate of Return                                  44%

Break Even Point                             21%


  • INTRODUCTION
  • PROJECT LOCATION
  • CITY MAP
  • CLIMATE
  • ECONOMY
  • MANUFACTURING
  • TRANSPORTATION
  • LOCAL BUS
  • CABS
  • METRO
  • LOCAL TRAIN
  • PARTS OF SYRINGES
  • SYRINGES AND NEEDLES
  • NEEDLES
  • VASCULAR ACCESS NEEDLE GAUGE RECOMMENDATIONS
  • TYPES OF SYRINGES
  • SELECTING SYRINGES
  • SYRINGE TIPS
  • SELECTING NEEDLES
  • NEEDLE GAUGE
  • NEEDLE LENGTH
  • TYPES OF HYPODERMIC NEEDLES
  • BEVEL
  • GAUGE
  • COMMON GAUGES
  • DISPOSAL OR REUSABLE
  • USES AND APPLICATION
  • 1. USED FOR EXTRACTION OF BLOOD:
  • 2. USED FOR VACCINATION:
  • 3. USED FOR INJECTING OF INSULIN:
  • 4. USED FOR ADMINISTERING ANAESTHESIA:
  • B.I.S. SPECIFICATION
  • RAW MATERIAL & MACHINERY USED
  • RAW MATERIAL USED
  • RAW MATERIALS WHICH ARE USED IN THIS BUSINESS
  • MACHINERY & EQUIPMENTS
  • INJECTION MOULDING MACHINE CAP
  • STERILIZATION PLANT (ETHYLENE OXIDE)
  • BILSTER PACKING MACHINE
  • SCRAP GRINDING MACHINE
  • AIR COMPRESSOR
  • WATER PUMP
  • CHILLING PLANT
  • MOULDS OF 2 ML, 5 ML, 10 ML, & 50 ML INCLUDING BARREL & PLUNGER
  • VACUUM DUST CLEANER.
  • RUBBER-TIP WASHING MACHINE.
  • FOIL STAMPING OR SCREEN PRINTING EQUIPMENT.
  • LAB EQUIPMENT
  • WEIGHING DEVICES
  • GRANULATOR
  • PROCESS FLOW CHART
  • MANUFACTURING PROCESS
  • LIST OF RAW MATERIAL
  • MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY
  • PP SYRINGES ARE MADE OF:
  • INSPECTION AND TESTING
  • FREEDOM FROM PYROGENIC MATERIAL
  • TEST FOR ABNORMALTOXICITY
  • FREEDOM FROM EXTRANEOUS MATTER
  • LIMIT FOR EXTRACTABLE MATTER
  • GENERAL
  • LIMIT OF ACIDITY AND ALKALINITY
  • LIMIT FOR EXTRACTABLE MATERIAL
  • LUBRICANTS
  • NOZZLE
  • GRADUATION POSITION OF SCALE NUMBERING
  • FLANGE OF BARREL OR FINGER GRIPS
  • PISTON
  • DEAD SPACE VOLUM
  • MAXMUM DEAD SPACE
  • LEAKAGE TEST
  • LEAKAGE TEST BETWEEN BARREL AND PISTON
  • LEAKAGE TESTING
  • EXPEL AIR.
  • ACCEPTANCE CRITERIA
  • PROCEDURE
  • ACCEPTANCE CRITERIA
  • THE TEST SHALL BE FOLLOWED AS BELOW:
  • STERILITY
  • MARKING OF UNIT CONTAINER
  • MARKING OF UNIT CONTAINER:
  • MARKING OF OUTER CONTAINERS:
  • PACKING:
  • OUTER CONTAINER
  • THE STERILIZATION PROCESS
  • METHODS
  • STEAM
  • DRY HEAT
  • MICROWAVES
  • ETHYLENE OXIDE
  • EQUIPMENT
  • STERILANT GASES
  • STERILIZATION CYCLE
  • QUALITY ASSURANCE
  • ADMINISTRATIVE MONITORING
  • MECHANICAL INDICATORS
  • CHEMICAL INDICATORS
  • BIOLOGICAL INDICATORS THUMBNAIL
  • STERILIZATION PICTURES
  • MARKET POSITION
  • TWO-STEP DISPOSABLE AUTOINJECTOR DEVICES TO DRIVE GLOBAL MARKET
  • NEEDLE-FREE SYRINGES HELP REDUCE NEEDLE REUSE AND PREVENT CROSS CONTAMINATION
  • PRODUCT INSIGHTS
  • APPLICATION INSIGHTS
  • DISPOSABLE SYRINGES MARKET TOP KEY PLAYERS
  • BECTON DICKINSON LAUNCHES A BD INTEVIA 1ML DISPOSABLE AUTO INJECTOR
  • DISPOSABLE SYRINGES MARKET DYNAMICS-
  • ASIA PACIFIC IS EXPECTED TO WITNESS A FASTEST GROWTH IN THE GLOBAL DISPOSABLE SYRINGES MARKET
  • MANUFACTURERS OF DISPOSABLE SYRINGE
  • COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES
  • SUPPLIERS OF RAW MATERIALS
  • POLYPROPYLENE GRANULES
  • SUPPLIERS OF THERMOPLASTIC ELASTOMER
  • SUPPLIERS OF ETHYLENE OXIDE
  • SUPPLIERS OF PRINTING INK
  • SUPPLIERS OF PACKING PAPER
  • SUPPLIERS OF PACKING BOXES
  • SUPPLIERS OF PACKING MATERIALS
  • DISPOSABLE NEEDLE
  • SUPPLIERS OF DISPOSABLE SYRINGE GASKET
  • SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
  • INJECTION MOLDING MACHINE
  • SCREEN PRINTING MACHINE
  • STETRLIZING MACHINE
  • AUTOMATIC BLISTER PACKING MACHINE
  • SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
  • RAW MATERIAL PHOTOGRAPHS
  • POLYPROPYLENE
  • ETHYLENE OXIDE
  • PACKING PAPER
  • RUBBER GASKETS
  • NEEDLES
  • PRINTING INK
  • MACHINERY PHOTOGRAPHS
  • COMPLETE LINE
  • SYRINGE PRINTING MACHINE
  • AUTOMATIC SYRINGE ASSEMBLING MACHINE
  • PRODUCTION LINE DETAIL PHOTOS
  • BLISTER PACKING SYSTEM
  • MORE DETAILS
  • SYRINGE LOADING MACHINE
  • PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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