DISTILLED FATTY ACID AND GLYCERIN AS BY PRODUCT
[EIRI/EDPR/4468] J.C.: 2681XL
INTRODUCTION
There are two groups of fatty acids--saturated and unsaturated. The unsaturated refers to the presence of one or more double bonds between carbons as in alkenes. A saturated fatty acid has all bonding positions between carbons occupied by hydrogens. The melting points for the saturated fatty acids follow the boiling point principle observed previously. Melting point principle: as the molecular weight increases, the melting point increases. This observed in the series lauric (C12), palmitic (C16), stearic (C18).
COST ESTIMATION
Plant Capacity 70 MT/Day
Land & Building (5090 sq.mt.) Rs. 6.31 Cr
Plant & Machinery Rs. 6.41 Cr
Working Capital for 1 Month Rs. 17.49 Cr
Total Capital Investment Rs. 30.71 Cr
Rate of Return 65%
Break Even Point 29%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
MARKET OVERVIEW
COVID-19 IMPACT
KEY TAKEAWAYS
FATTY ACID MARKET – BY APPLICATION
FATTY ACID MARKET – BY GEOGRAPHY
FATTY ACID MARKET DRIVERS
GROWING USAGE OF OMEGA-3 AND OMEGA-6 FATTY ACIDS
GROWING USAGE OF HYGIENE AND DETERGENT PRODUCTS
FATTY ACID MARKET CHALLENGES
FATTY ACID MARKET LANDSCAPE
MAJOR PLAYERS IN THE FATTY ACID MARKET ARE:
SPECIFICATIONS
DISTILLED FATTY ACID
HAZARDS
CHEMICAL REACTION/FORMULATION
FORMULATION
RAW MATERIALS
SOYABEAN ACID OIL
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS
ALLOW THE MASS TO SETTLE FOR 30-40 MIN.
SPLITTING PROCESS
FATTY ACID DRYING
GLYCERIN-WATER PRE-CONCENTRATION
PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
ETP FLOW DIAGRAM (TYPICAL)
SEWAGE AND WASTE WATER EFFLUENT
STP FLOW DIAGRAM (TYPICAL)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
WATER (ESTIMATED)
WASTE (ESTIMATED)
FLUE GAS (ESTIMATED)
PLANT/MACHINERY (BROADLY)
SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
REACTORS
FILTERS
CENTRIFUGE
FLUID BED DRYER
BOILER
PACKAGING MACHINE
SCRUBBER
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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