Detailed Project Report (DPR) on door hinges (mild steel and stainless steel cap:10 tpd

Detailed Project Report (DPR) on door hinges (mild steel and stainless steel cap:10 tpd

DOOR HINGES
(MILD STEEL AND STAINLESS STEEL)
CAP: 10 TPD
 [CODE NO. 1798]


     Hinges have extensive applications in joining doors, windows and  similar other structures requiring a movement of  one  flank with  respect to a fixed frame. In housing, the door  flanks  can have an angular movement with respect to thedoor frames of  wood or steel or aluminium. Its  function is to joint one part to  the other. Versatile of operation of hingeshave played a great  role mechanization  and  modernisation  in  present  mechanised  life. Hinges  are  extensively used 
in safes, almirahs, boxes  of  all sizes, machines covers etc.

     Mild steel  is  extensively being  used  for  manufacturing hinges  for  all purposes but brass, S.S. and Aluminiumhinges have also been manufactured  because  of  their   respective properties,  uses  and  applications.  Though  the  manufacturing  process  is same for all materials of hinges yet  some  balancing equipments are needed to be added withthe  main machineries when material changes.


COST ESTIMATION

Plant Capacity                                    10.00 TON/day
Land & Building (2000 Sq.Mtr)                 Rs.1.95 Cr  
Plant & Machinery                                  Rs 1.2 Cr      
W.C. for 2 Months                                  Rs. 7.66 Cr
Total Capital Investment                          Rs.10.82Cr          
Rate of Return                                       74%  
Break Even Point                                    24%


•    INTRODUCTION    
•    USES AND APPLICATIONS    
•    PROPERTIES    
•    B.I.S. SPECIFICATIONS    
•    MARKET SURVEY    
•    MANUFACTURERS/SUPPLIERS of DOOR HINGES    
•    TYPES OF HINGES    
•    PROCESS OF MANUFACTURE    
•    PROCESS FLOW SHEET    
•    PLANT LAYOUT    
•    PRINCIPLES OF PLANT LAYOUT    
•    PLANT LOCATION FACTORS    
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
•    PROJECT IMPLEMENTATION SCHEDULES    
•    SUPPLIERS OF RAW MATERIALS    
•    SUPPLIERS OF PLANT AND MACHINERY    


  APPENDIX – A :

 .      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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