Industry Overview
Electric two-wheelers are road vehicles powered exclusively by an electric motor, with traction energy supplied by a rechargeable battery installed in the vehicle. A battery pack stores electrical energy, while the motor converts it into mechanical power for propulsion. A user control mounted on the handlebar generally enables speed adjustment and braking.
The report describes the principal characteristics, advantages, limitations, types, components, specifications, applications, manufacturing processes, assembly procedures, testing requirements, quality control practices, market position, plant layout, and supplier requirements associated with electric two-wheelers. The major categories covered are e-bikes and e-scooters.
Electric vehicles have gained attention as an alternative for short-distance commuting due to volatile fuel prices and concerns regarding diminishing fuel supplies. Advances in battery technology and improvements in electric motor efficiency have further supported their development. The report also examines the design and iterative improvement of electric scooters, along with key components such as batteries, BLDC motors, controllers, wiring harnesses, chassis, power units, wheels, brakes, and related assemblies.
Cost Estimation
| Particulars | Cost / Value |
|---|---|
| Plant Capacity | 800 Nos/Day |
| Land & Building (4000 sq.mt.) | Rs. 3.90 Cr |
| Plant & Machinery | Rs. 4.30 Cr |
| Working Capital for 2 Months | Rs. 635.93 Cr |
| Total Capital Investment | Rs. 644.50 Cr |
| Rate of Return | 40% |
| Break Even Point | 27% |
Content Index
- INTRODUCTION
- ADVANTAGES-
- DISADVANTAGES:-
- TYPES OF ELECTRIC TWO WHEELER
- 1. E-BIKES
- TYPES OF ELECTRIC SCOOTER
- ADVANTAGES OF ELECTRIC TWO WHEELERS
- LIMITATIONS OF ELECTRIC TWO WHEELERS
- WORKING PRINCIPLE
- WHAT ARE THE PRINCIPAL PARTS OF ELECTRIC TWO WHEELERS FRAMEWORK?
- BATTERY
- BATTERY UP GRADATION
- ALTERNATOR
- WIRING HARNESS
- CONTROLLERS
- CHASSIS
- POWER UNIT
- BASE PLATE
- CONE SET AND BEARINGS
- SPECIFICATION
- USES AND APPLICATION
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- PRODUCTION PROCESS
- ASSEMBLING PROCESS
- (1) FRONT WHEEL INSTALLATION:
- (2) HANDLEBARS INSTALLATION:
- (3) MIRRORS INSTALLATION:
- (4) PEDALS INSTALLATION:
- (5) REAR STORAGE TRUNK INSTALLATION:
- (6) THROTTLE & ACCESSORY CONTROL GRIP INSTALLATION:
- (7) SEAT INSTALLATION:
- (8) INSTALLATION OF REAR BRAKE:
- (9) TIRE INSTALLATION:
- WHEEL ADJUSTMENTS/MAINTANENCE:
- (10) DRIVE CHAIN INSTALLATION:
- CHECKING CHAIN TENSION:
- TIGHTEN DRIVE CHAIN:
- LOOSEN DRIVE CHAIN:
- (11) BATTERY INSTALLATION
- (12) INSTALLATION OF ADOPTER
- (13) TESTING OF ELECTRIC TWO WHEELER
- (PRODUCT TESTING) E-BIKE TEST PROCEDURE
- QUALITY CONTROL
- MARKET POSITION
- PLANT LAYOUT
- SUPPLIERS OF ELECTRIC TWO WHEELER
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF BLDC MOTOR
- SUPPLIERS OF MOTOR CONTROLLER
- SUPPLIERS OF LITHIUM- ION BATTERY
- SUPPLIERS OF TYRE
- SUPPLIERS OF WHEEL
- SUPPLIERS OF SPARES
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF JIGS AND FIXTURE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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