ELECTRIC TWO WHEELER
[CODE NO.4080]
Electric two-wheelers, as indicates itself, is electricity-powered two-wheelers. A battery pack and a motor are installed to store and transform the electricity. A user control is usually attached to the handle bar to brake and adjust the speed.
“Battery operated Vehicle (Two Wheeler)” means a vehicle adapted for use upon roads and powered exclusively by an electric motor whose traction energy is supplied exclusively by traction battery installed in the vehicle.
"Provided that a two wheeled battery operated vehicle shall not be deemed to be a motor vehicle if all the following conditions are verified and authorized by any testing agency specified in rule 126 namely:-
a) Vehicle is equipped with an electric motor having thirty minute power less than 0.25 kW;
b) Maximum speed of the vehicle is less than 25 krn/hr;
c) Vehicle is fitted with suitable brakes and retro-reflective devices, i.e. one white reflector in the front and one red reflector at the rear;
d) Unladen weight (excluding battery weight) of the vehicle is not more than 60 kg;
e) In case of pedal assisted vehicle equipped with an auxiliary electric motor, in addition to above, the thirty minute power of the motor is less than 0.25 kW, whose output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/hr, or sooner, if the cyclist stops pedaling".
Advantages-
1. Noise less operation.
2. Cheapest way to travel.
3. Comfort and safety are really high.
4. Light weight.
5. Have cool pickup.
6. Have big storage (depends upon model but they have comparitively bigger storage then that of petrol ones)
7. No licence.
8. No registration (only if your speed is limited till 35kmph)
9. No cost service on vehicle. Cause it's just oiling brakes and cleaning vehicle.
10. No helmet required (for low speed ones)
11. Best for age range of 16–60yrs people.
Disadvantages:-
Charging battery takes minimum 8hr of time. Compared to petrol ones this is just freaking out time cause petrol ones are refilled in seconds.
Fun turns to problems when you go out of battery!: I have pushed my e-bike upto 50km till now cause I used to travel 60 total in my scooty and one day I couldn't charge it so I pushed it but thanks to the drivers many of them helped me by pushing my vehicle kilometers!
Expensive! They cost equal to best petrol scooty.
Eg: My e bike costs equal to the cost of Honda Dio latest model.
Low speed yea they have low speed compared to petrol vehicles!
Battery requires high care like there are rules that you have to wait for half n hour before charging it if you have come from long distance applies for shorter distance also the battery should not be overcharged the battery should be kept with care no water to be put n all.
You can't take it out during rain, you can actually but it will reduce the battery life.
You must remember its features because people will literally kill you by asking its features and Price any where! Till now I have met 46+ people who have asked me about it some asked at high way some at market some at mall some even phoned me Huh….
Types of Electric Two Wheeler
1. E-Bikes
2. E-Scooter
1. E-Bikes
• An electric bicycle, also known as an e-bike or booster bike, is a bicycle with an integrated electric motor which can be used for propulsion.
• There is a great variety of e-bikes available worldwide, from e-bikes that only have a small motor to assist the rider's pedal-power to somewhat more powerful e-bikes which tend closer to moped-style functionality.
• E-bikes use rechargeable batteries and the lighter varieties can travel up to 25 to 32 km/h (16 to 20 mph), depending on the laws of the country in which they are sold. While the more high-powered varieties can often do in excess of 45 km/h (28 mph).
Electric vehicles have been attracting unprecedented attention in light of the volatile market prices and prospect of diminishing supplies of fuel. Advances in battery technology and significant improvements in electrical motor efficiency have made electric vehicles an attractive alternative, especially for short distance commuting. Motor scooter manufacturers worldwide grapple with the new design challenges posed by electric motor scooters. The competition world is where the most cutting-edge design solutions are firstly tested. The present study examined the initial design and consequent iterative process of improvement and development of an E-Scooter.
COST ESTIMATION
Plant Capacity 800 Nos/Day
Land & Building (4000 sq.mt.) Rs. 3.90 Cr
Plant & Machinery Rs. 4.30 Cr
Working Capital for 2 Months Rs. 635.93 Cr
Total Capital Investment Rs. 644.50 Cr
Rate of Return 40%
Break Even Point 27%
INTRODUCTION
ADVANTAGES-
DISADVANTAGES:-
TYPES OF ELECTRIC TWO WHEELER
1. E-BIKES
TYPES OF ELECTRIC SCOOTER
ADVANTAGES OF ELECTRIC TWO WHEELERS
LIMITATIONS OF ELECTRIC TWO WHEELERS
WORKING PRINCIPLE
WHAT ARE THE PRINCIPAL PARTS OF ELECTRIC TWO
WHEELERS FRAMEWORK?
BATTERY
BATTERY UP GRADATION
ALTERNATOR
WIRING HARNESS
CONTROLLERS
CHASSIS
POWER UNIT
BASE PLATE
CONE SET AND BEARINGS
SPECIFICATION
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PRODUCTION PROCESS
ASSEMBLING PROCESS
(1) FRONT WHEEL INSTALLATION:
(2) HANDLEBARS INSTALLATION:
(3) MIRRORS INSTALLATION:
(4) PEDALS INSTALLATION:
(5) REAR STORAGE TRUNK INSTALLATION:
(6) THROTTLE & ACCESSORY CONTROL GRIP INSTALLATION:
(7) SEAT INSTALLATION:
(8) INSTALLATION OF REAR BRAKE:
(9) TIRE INSTALLATION:
WHEEL ADJUSTMENTS/MAINTANENCE:
(10) DRIVE CHAIN INSTALLATION:
CHECKING CHAIN TENSION:
TIGHTEN DRIVE CHAIN:
LOOSEN DRIVE CHAIN:
(11) BATTERY INSTALLATION
(12) INSTALLATION OF ADOPTER
(13) TESTING OF ELECTRIC TWO WHEELER
(PRODUCT TESTING) E-BIKE TEST PROCEDURE
QUALITY CONTROL
MARKET POSITION
PLANT LAYOUT
SUPPLIERS OF ELECTRIC TWO WHEELER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BLDC MOTOR
SUPPLIERS OF MOTOR CONTROLLER
SUPPLIERS OF LITHIUM- ION BATTERY
SUPPLIERS OF TYRE
SUPPLIERS OF WHEEL
SUPPLIERS OF SPARES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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