ELECTRICAL
PANEL (ENCLOSURE)
[EIRI/EDPR/4411]
J.C.: 2611US$
INTRODUCTION
Industrial equipment and machines require defined functions and orderly control to achieve their various process goals. Electrical control panels carry out these functions within manufacturing equipment. An understanding of what they are highlights their critical importance to industry.
In its simplest terms, an electrical control panel is a combination of electrical devices which use electrical power to control the various mechanical functions of industrial equipment or machinery.
An electrical control panel includes two main categories: panel structure and electrical components. The structure of an electrical control panel is a combination of an enclosure and a back panel, similar to a breaker box in a home or office.
The enclosure is a metal box which varies in size and is typically made of aluminum or stainless steel. The number of doors (usually one or two) needed on the enclosure determines its size in most industrial applications.
The enclosure will come with a UL safety rating (508A is typical) an IP rating, and/or a NEMA classification. These listings help users determine properties such as:
·
Indoor/outdoor
use
·
Waterproof/water
resistance
·
Dust/solid
contaminants proofing
·
Hazardous
conditions rating
· Explosion-proof rating
These various classifications should be printed on a metal plate and attached to the enclosure for easy identification and reference.
A back panel is a metal sheet mounted inside the enclosure that provides structural support for DIN rail mounting and wiring ducts. DIN metal rails feature standardized dimensions and provide a mounting structure for electrical devices. Wiring ducts provide for the routing and organization of wires while also assisting in the control of electrical noise between devices inside the box.
Electrical control panels are
essential for industrial automation. They provide higher-level monitoring and
control of the various functions of production machinery, allowing
manufacturers to define, organize, and meet production objectives.
COST ESTIMATION
Plant Capacity 5.2334
Nos/Day
Land & Building (500 sq.mt.) US$
1.50 Th.
Plant & Machinery US$ 1.01 Lac
Working Capital for 1 Month US$
18.48 Th.
Total Capital Investment US$ 1.46 Lac
Sl.No. Proposed Products Proposed Budget No/Year
USD / Year
1 Power Factors Bank Panel 30000.00 266
2 Motor Control Center Panel 50000.00 416
3 Distribution Board Panel 50000.00 888
Total 1570
COST ESTIMATION
Plant Capacity 5.2334 MT/Day
Land & Building (1500 sq.mt.)
Plant & Machinery US$ 1.01 Lac
CONTENTS
INTRODUCTION
THE DESIGN AND CONSTRUCTION OF ELECTRICAL CONTROL PANELS SERVING INDUSTRIES SUCH AS:
MAJOR COMPONENTS OF ELECTRICAL PANEL
TYPES OF ELECTRICAL COMPONENTS IN ELECTRICAL PANEL
MAIN CIRCUIT BREAKER
SURGE ARRESTERS
TRANSFORMERS
TERMINAL BLOCKS.
PROGRAMMABLE LOGIC CONTROLLER (PLC)
RELAYS AND CONTACTORS
NETWORK SWITCHES
HUMAN MACHINE INTERFACE (HMI)
TYPES OF PANELS
ELECTRICAL CONTROL PANEL MAINTENANCE
USES/APPLICATIONS
SPECIFICATIONS
MANUFACTURING PROCESS OF ELECTRICAL PANEL
CUTTING
FORMING
SHEET METAL FORMING OPERATIONS ARE GIVEN BELOW.
BENDING
FLANGING
CRIMPING
JOINING
FINISHING
POWDER COATING PROCESS
THERE ARE TWO MAIN TYPES OF POWDER AVAILABLE TO THE SURFACE FINISHER:
THE POWDER COATING SYSTEM
A BATCH POWDER COATING SYSTEM:
A CONVEYORIZED POWDER COATING SYSTEM:
COMPONENTS OF POWDER COATING SYSTEM
PRETREATMENT SYSTEM
AIR COMPRESSOR
POWDER SPRAY SYSTEM
THERE ARE AT LEAST THREE TYPES OF ELECTROSTATIC GUNS IN USE:
POWDER COATING BOOTH WITH RECOVERY SYSTEM
CURING OVEN
MAIN STEPS
TYPICAL STEPS IN A POWDER COATING PROCESS FOR METAL PARTS
FINAL ASSEMBLY
ASSEMBLY OF PANELS:
BUSBAR
COMPONENT FITTING
WIRING, TERMINALS AND HARDWARE
BUILDING A CONTROL PANEL ASSEMBLY STARTS WITH THE FOLLOWING STEPS:
FOR EACH WIRE, THE ASSEMBLER GOES THROUGH THE FOLLOWING STEPS:
PROCESS FLOW
TESTING
IN-HOUSE TESTING
SHIPPING
MARKET OVERVIEW
RAW MATERIALS
SUPPLIERS OF RAW MATERIALS
SEWAGE AND WASTE WATER EFFLUENT
STP FLOW DIAGRAM (TYPICAL)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
PLANT/MACHINERY (BROADLY)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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