Detailed Project Report (DPR) on electrical tester & screw driver manufacturing

Detailed Project Report (DPR) on electrical tester & screw driver manufacturing

ELECTRICAL TESTER & SCREW DRIVER MANUFACTURING
[CODE NO. 2060]  



(A) ELECTRICAL TESTER OR LINE TESTER

Phase or Line Tester is a tool which is used to identify or test the Phase/Live/Hot or Positive wire/Conductor. Phase or Line Tester is also called Neon Screw Driver or Test Pin.

The Line Tester or Neon Screwdriver is tools specified for electrical works, though we can use it as Screwdriver in special case. The Line Tester is one of the important tools of electrician. The Line Tester should be a tool of home ‘Tool Box’.

Before we learn about the Line Tester we must learn about some common terms and get some basic knowledge of electricity.

All Electrical device and appliance use maximum three wires and minimum two wires for electric supply. These wires differ from one another and denoted by specific names

•    Phase Wire: This wire is also called as “Live Wire” or “Hot Wire”.

•    Neutral Wire: This wire is also called as “Cold Wire”

•    Earth Wire: This wire is used for safety purpose.


    The Phase Wire in alternating current supply is very important and dangerous. This wire is also called Live or Hot because it has higher potential difference from Neutral or Earth wire. When two different potential wires come in contact current flows in the circuit.  

The potential difference between two wires or terminals is called ‘Voltage’. In India the potential difference between Phase and Neutral is specified as 220 Volt. While the difference between Neutral and Earth is about 5Volt.


Construction of Line Tester or Neon Screwdriver:

The Line Tester is tool used to identify the Phase or Live Wire. The main parts of a Line Tester are shown in diagram.


COST ESTIMATION

Plant Capacity                                           ELECTRICAL TESTER & SCREW DRIVER         
Land & Building                                            Rented  
Plant & Machinery                                    Rs.22.10 Lacs
W.C. for 2 Months                                     Rs. 17.51 Lacs
Total Capital Investment                         Rs. 44.61 Lacs
Rate of Return                                          49%
Break Even Point                                      66%


INTRODUCTION    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET POSITION    
ANALYSIS OF EXPORTS OF SCREW DRIVER FLAT    
ANALYSIS OF IMPORTS OF SCREW DRIVER FLAT    
MANUFACTURERS/SUPPLIERS    
MANUFACTURING PROCESS    
RAW MATERIALS FOR SCREW DRIVER    
RAW MATERIAL FOR LINE TESTER    
MAKING THE SHANK    
MAKING HANDLES    
ASSEMBLY    
QUALITY CONTROL    
PROCESS FLOW
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET          
 

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