ELECTROPLATING ON METALS
[CODE NO.3391]
Electroplating is a reliable and fast deposition process through which an adherent metallic coating is obtained on a vast variety of metal surfaces. This process of applying protective & decorative coatings has so greatly advanced that properties, dimensions of coat and coating rates can be strictly controlled. Tin, Silver, Rhodium, Platinum, Palladium Zinc, Iridium, Lead, Gold, Nickel, Chromium, Copper, Brass & aluminum are the most used coatings on variety of metal substrates. Any metal & metal alloy product produced in industries can be provided with suitable protective/decorative coating with the use of proper electrolyte bath, electroplating equipments & accessories, anodes/cathodes and control instruments while discussing adherent coating, it is advisable to understand that electroformed adherent coating is obtained exclusively by electroplating while electro deposition coatings may include electroless plating and immersion processes too. It is remarkable that practical & technological phases of electroplating matured even before Faraday's laws of electrolysis was pronounced. Until World War-I, electroplating was considered an art. The then electroplaters did not bother to know even the fundamentals of electricity and chemical reactions that took place in the electroplating process. At that time, appearance & appeal of the electroplated surfaces were considered more important than the physical & chemical properties of the coat. It was around World War - II that close tolerances & rigidly specified properties converted electroplating into a technology from its art - status.
COST ESTIMATION
Plant Capacity : 1000.00 SQM/day
land & Building (1000)Sq.Mtr) : Rs. 89.50 Cr
Plant & Machinery : Rs. 49.00 Lacs
Working Capital for 1 Month : Rs. 17.43 Lacs
Total Capital Investment : Rs. 1.63 Cr
Rate of Return : 32%
Break Even Point : 61%
INTRODUCTION
APPLICATIONS:-
DECORATIVE APPEARANCE:-
PROTECTIVE COATINGS:-
SPECIAL SURFACE EFFECTS:-
NEED FOR STANDARDIZATION:-
B.I.S. SPECIFICATION
FACILITIES, FOR A MODERN ELECTROPLATING UNIT
PREPARATION OF ARTICLES BEFORE POLISHING
MECHANICAL POLISHING OF PRODUCTS BEFORE ELECTROPLATING
MARKET POSITION
MARKET ANALYSIS OF THE END USE INDUSTRY SEGMENT
PRESENTLY RUNNING ELECTROPLATING UNITS
ELECTROPLATING PROCESSES (FOR BARREL ZINC PLATING)
BULK ELECTROPLATING BY BARREL:-
CONTROL OF PURITY OF BATHS
BATH CONTROL:-
METHODS:-
B. DICHROMATE PICKLING SOLUTION:-
NITRIC - PHOSPHORIC ACID PICKLE:-
ELECTROPOLISHING:-
PROCESS FLOW SHEET
NICKEL - AS A PLATING MATERIAL:-
INDIVIDUAL ELECTROPLATING BATHS:-
CADMIUM:-
CHROMIUM:-
TABLE 6. CADMIUM PLATING BATH:-
TABLE 7. BASIS METAL HARDNESS AND THICKNESS OF HARD CHROMIUM:-
TABLE 8. TYPICAL CHROMIUM PLATING CONDITIONS:-
TRIVALENT BATHS:-
BLACK CHROMIUM:-
COBALT:-
COPPER:-
TABLE 10. TYPICAL BRIGHT ACID COPPER BATH:-
TABLE 11. REPRESENTATIVE CYANIDE COPPER BATHS:-
TABLE 12. PYROPHOSPHATE COPPER BATH:-
TABLE 13. ACID COPPER PLATING:-
TABLE 14. REPRESENTATIVE GOLD-PLATING BATHS:-
NICKEL ELECTROPLATING
NICKEL:-
TABLE 15. INDIUM - PLATING BATHS
TABLE 16. IRON - PLATING BATHS:-
TABLE 17. LEAD AND LEAD - TIN ALLOY PLATING:-
TABLE 18. NICKEL BATHS FOR HEAVY PLATING:-
ZINC ELECTROPLATING & ALLOY PLATING
TABLE 22. ALKALINE ZINC BATHS:-
TABLE 23. REPRESENTATIVE ACID AND NEUTRAL CHLORIDE ZINC BATHS:-
ALLOY PLATING:-
BRASS PLATING
COPPER-TIN ALLOY PLATING
ELECTROPLATING OF ALUMINIUM
POST PLATING TREATMENTS
SUPPLIERS OF ELECTROPLATING PLANT AND MACHINERIES
SUPPLIERS OF ELECTROPLATING SALTS & CHEMICALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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