ESSENTIAL OIL EXTRACTION PLANT (STEAM DISTILLATION, SOLVENT EXTRACTION, SUPER CRITICAL FLUID EXTRACTION)
[EIRI/EDPR/3812] J.C.: 1917XL
INTRODUCTION
Essential oils extracted from a wide variety of plants and herbs have been traditionally employed in the manufacture of foodstuffs, cosmetics, cleaning products, fragrances, herbicides and insecticides. Further, several of these plants have been used in traditional medicine since ancient times as digestives, diuretics, expectorants, sedatives, etc., and are actually available in the market as infusions, tablets and/or extracts.
Essential oils are also popular nowadays due to aromatherapy, a branch of alternative medicine that claims that essential oils and other aromatic compounds have curative effects. Moreover, in the last decades, scientific studies have related many biological properties (antioxidant, anti-inflammatory, antiviral, antibacterial, stimulators of central nervous system, etc.) of several plants and herbs, to some of the compounds present in the essential oil of the vegetal cells. For example, valerenic acid, a sesquiterpenoid compound, and its derivatives (acetoxyvalerenic acid, hydroxyvalerenic acid, valeranone, valerenal) of valerian extract are recognized as relaxant and sedative; lavender extract is used as antiseptic and anti-inflammatory for skin care; menthol is derived from mint and is used in inhalers, pills or ointments to treat nasal congestion; thymol, the major component of thyme essential oil is known for its antimicrobial activity; limonene and eucalyptol appear to be specifically involved in protecting the lung tissue. Therefore, essential oils have become a target for the recovery of natural bioactive substances.
COST ESTIMATION
Plant Capacity 115 Kg/Day
Land & Building (1000 sq.mt.) Rs. 2.28 Cr
Plant & Machinery Rs. 6.22 Cr
Working Capital for 2 Months Rs. 3.36 Cr
Total Capital Investment Rs. 12.49 Cr
Rate of Return 40%
Break Even Point 46%
CONTENTS
INTRODUCTION
ESSENTIAL OILS:-
THERE ARE A NUMBER OF SPICES USED ALONG WITH FOOD, NAMELY;
MAJOR RAW MATERIALS USED IN EXTRACTION OF ESSENTIAL OIL
ESSENTIAL OIL OF PLANT & HERBS
USES AND APPLICATIONS OF ESSENTIAL OIL
ESSENTIAL OILS FOR HAIR
DIFFERENT OILS ARE USED FOR DIFFERENT PROBLEMS FACED BY THE HAIR. SOME OF THEM ARE GIVEN BELOW:
A. ESSENTIAL OILS FROM FLOWERS:-
B. ESSENTIAL OILS FROM HERBS SPIKENARD OIL (JATAMANSI OIL):-
C. CINNAMON OIL:-
ZEODOARY OIL:-
ANISEED OIL:-
BEST ESSENTIAL OILS IN INDIA
ESSENTIAL OILS FROM SPICES:-
USE OF CORINDER OIL:-
USES OF ORANGE PEEL OIL (CITRUS PEEL OIL):-
PHARAMACOLOGICAL PROPERTIES OF ESSENTIAL OILS
ANTISEPTICS:
EXPECTORANTS AND DIURETICS:
SPASMOLYTIC AND SEDATIVE:
OTHERS:
TERPENES:
MONOTERPENES [C10H16]
PROPERTIES: ANALGESIC, BACTERICIDAL, EXPECTORANT, & STIMULANT.
B. SESQUITERPENES
SESQUITERPENE LACTONES:
C. DITERPENES
ALCOHOLS
ALDEHYDES
ACIDS
ESTERS
KETONES:
LACTONES
ADVANTAGE OF SCF CO2 METHOD
B.I.S. SPECIFICATION
SOURCES OF NATURAL ESSENTIAL OILS
MARKET OVERVIEW OF ESSENTIAL OIL
INDIAN MARKET SHARE OF ESSENTIAL OIL
DETAILED EXPORT DATA OF INDIA ESSENTIAL OILS
GLOBAL MARKET POSITION OF ESSENTIAL OIL
PRODUCT INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
COMPETITIVE INSIGHTS
MAJOR PRODUCERS OF ESSENTIAL OILS
MAJOR CONSUMER OF ESSENTIAL OILS
LARGEST GLOBAL MARKET PLACES FOR ESSENTIAL OIL
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF ESSENTIAL OILS
ANISEED ESSENTIAL OIL
CAROM ESSENTIAL OIL
CARBON DIOXIDE/CO2 EXTRACTION METHOD
SOLVENTS OF SUPERCRITICAL FLUID EXTRACTION
ESSENTIAL OIL AND ITS CHEMICAL CONSTITUENTS
CHEMICAL CONSTITUENTS OF ESSENTIAL OILS:
SOME COMPOUNDS OF ESSENTIAL OILS WITH PHYSICAL PROPERTIES AND BIOLOGICAL APPLICATIONS.
EXTRACTION METHODS OF ESSENTIAL OIL
STEAM DISTILLATION PROCESS
SOLVENT EXTRACTION
CO2 EXTRACTION
THE CO2 EXTRACTION PROCESS
DETAILS OF SOLVENT EXTRACTION METHOD
CONCRETE AND RESINOID
ABSOLUTE
CO2 EXTRACTION
SUPERCRITICAL FLUID EXTRACTION (SFE) OF ESSENTIAL OIL
EFFECT OF EXTRACTION CONDITIONS
DETAILS OF SUPERCRITICAL FLUID EXTRACTION
FIGURE. SCHEMATIC DIAGRAM OF SFE APPARATUS
PUMPS
PRESSURE VESSELS
PRESSURE MAINTENANCE
COLLECTION
HEATING AND COOLING
PROCESS OUTLINE TO MANUFACTURE ESSENTIAL OIL
FOR EXAMPLE
PERCENTAGE EXTRACTED USING SUPER CRITICAL FLUID EXTRACTION SYSTEM
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL OILS FROM FLOWERS, HERBS, SPICES BY SUPER CRITICAL FLUID (CARBON DIOXIDE)
A. EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-
FROM FLOWERS:-
B. FROM HERBS:-
1. CLEANING:-
2. WASHING:-
3. DRYING:-
4. DISINTEGRATION INTO SMALL CHIP:-
C. FROM SPICES:-
1. CLEANING:-
2. DRYING:-
3. CUTTING INTO PIECES:-
EXTRACTION OF ROSE ESSENTIAL OIL
ROSE ATTAR
EXTRACTION OF VOLATILE OILS BY SUPER CRITICAL FLUID METHOD
SFE FLOW DIAGRAM
ANALYSIS OF ESSENTIAL OILS
ANALYSIS OF CLOVE BUD OIL CO2 BY GCMS
CHROMATOGRAPHIC DATA OF EUCALYPTUS OIL
FIGURE- EXPERIMENTAL SETUP OF GAS CHROMATOGRAPHY
EXPERIMENTAL SETUP:
A GAS CHROMATOGRAPH CONSISTS OF:
COMPARE DISTILLED OILS AND SOLVENT EXTRACTED OILS (EX: ROSE)
SOLVENT EXTRACTION METHOD FOR ESSENTIAL OIL
MANUFACTURING PROCESS OF ESSENTIAL OIL BY SOLVENT EXTRACTION
PROCESS FLOW CHART
DETAILS OF HYPERCRITICAL CARBON DIOXIDE GAS CO2 EXTRACTION OF ESSENTIAL OILS
CO2 HYPERCRITICAL EXTRACTION
TESTS USES TO ENSURE ESSENTIAL OIL PURITY
USING ORGANOLEPTIC TESTING TO DETECT ESSENTIAL OIL PURITY
USING MICROBIAL TESTING TO DETECT ESSENTIAL OIL PURITY
USING GAS CHROMATOGRAPHY TESTING TO DETECT ESSENTIAL OIL PURITY
USING MASS SPECTROMETRY TESTING TO DETECT ESSENTIAL OIL PURITY
USING FOURIER-TRANSFORM INFRARED SPECTROSCOPY (FTIR) TO DETECT ESSENTIAL OIL PURITY
USING CHIRALITY TESTING TO DETECT ESSENTIAL OIL PURITY
USING ISOTOPIC ANALYSIS TESTING TO DETECT ESSENTIAL OIL PURITY
USING HEAVY METAL TESTING TO DETECT ESSENTIAL OIL PURITY
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
ROTARY WASHER
PULVERIZERS
STRAINERS
STORAGE VESSEL
WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
POLLUTION CONTROL EQUIPMENTS
D.G. SETS
SUPPLIERS OF RAW MATERIALS
FLOWERS
GLASS BOTTLES
SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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