Detailed Project Report (DPR) on ethanol from broken rice

ETHANOL FROM BROKEN RICE [3588]

In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way ,you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example, 300 tons per day processing of broken rice production line, the production of maltodextrin and food-grade protein, maltodextrin production line from the Party-owned, we responsible for providing food-grade protein production line. The production of 300 days per year, 20 hours per day, the hourly processing of 15 tons of broken rice, broken protein in accordance with the protein content of 7% (wet basis) to 80% protein recovery, can be prepared food-grade rice protein 1.1 tons / hour (22 tons / day, 6600 tons / year), which protein content of 80% (dry basis), moisture content of 5%. Man has been making alcoholic drinks for a very long  time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in  the hollow  of a tree would all if left for long enough at the  right temperature  forment  spontaneously and cause a feeling  of  well being in whoever drank them. The term `alcohol' was first applied to the spirits of wine, ethyl  alcohol, and now it refers to a series of substances  with similar    characteristics.    Ethyl  alcohol   is   the   active constituent   of   al  introcating  liquore   obtained   by   the fermentation of soccharine materials.  It is present in the  form of  esters  in  several volatile oils,  Ethyl  alcohol  has  been described  as one of the most enotic  synthetic  oxygencontaining organic   chemicals   because  of  its  unique  combinations   of properties as a solvent, a  germicide, a beverage, an antifreeze, a fuel a depressant, and especially because of its versatility as chemical intermediate for other organicchemicals. Ethanol  is  the IUPAC name for their  chemical.   The  name alcohol  is a generic name derived from two Arabic words, al  and kohl. Ethyl  alcohol  under  ordinary conditions  is  a  volatile, flammable,  clear,  colorless  liquid.   Its  odor  is  pleasant, familiar,  and  characteristic, as is tase when  it  is  suitably diluted with water. The  physical and chemical properties of ethyl  alcohol  are primarily dependent upon the hydroxyl group.  This group  imparts polarity  to the molecule and also gives rise to inter  molecular hydrogen   bonding.   These  two  properties  account   for   the differences  between  the physical behavior  of  lower  molecular weight.   Alcohols and that of hydrocabons of equivalent  weight. Indared  spectrographic  studies have shown that, in  the  liquid  state,  hydrogen  bonds  are  formed by  the  attraction  of  the hydroxyl  hydrogen of one molecule and the hydroxyl oxygen  of  a second  molecule.  The effects of this bonding is to make  liquid alcohol  behaves  as  though it  were  largely  dimerized.   This behavior  is analogues to that of water, which however,  is  more strongly  bonded and appears to exist in liquid clusters of  more than two molecules.  The association of ethyl alcohol, it  should be noted, is confined to the liquid state; in the vapor state  it is monomeric.

COST ESTIMATION

Plant Capacity                                   15000 Ltr/Day  
Land & Building (12000 sq.mt)     Rs. 6.10 Cr
Plant & Machinery                            Rs. 12 Cr
Working Capital for 2 Months        Rs. 2.66 Cr
Total Capital Investment                Rs. 21.66 Cr
Rate of Return                                 23%
Break Even Point                            60%


INTRODUCTION    
PROPERTIES OF ALCOHOL    
PHYSICAL PROPERTIES    
TABLE PHYSICAL PROPERTIES OF ETHANOL    
SOURCES OF ALCOHOL    
USES AND APPLICATION    
NEW POLICY ON BIOFUELS ALLOWS BLENDING OF ETHANOL    
DEFENCE SPECTRUM    
BROKEN RICE    
MARKET OVERVIEW OF ETHANOL IN INDIA    
SHORTFALL IN ETHANOL SUPPLIES    
FLUCTUATIONS IN SUPPLY OF RAW MATERIAL    
SECOND GENERATION ETHANOL PRODUCTION    
GLOBAL OUTLOOK    
CONCLUSION    
PETROL CONSUMPTION    
TOP THREE STATES DURING 2015-16 IN PRODUCTION OF ALCOHOL
   FROM MOLASSES    
MANUFACTURERS/SUPPLIERS OF ETHANOL    
ETHANOL BLENDING IN INDIA    
PROCUREMENT OF ETHANOL    
GOVERNMENT INITIATIVES    
CCEA RECOMMENDATIONS    
BENEFITS OF EBP    
CHALLENGES OF EBP    
PROBLEMS WITH DIVERTING CANE TO PRODUCE ETHANOL    
CRITICISM    
WHY ETHANOL BLENDING IN PETROL MIGHT NOT WORK FOR INDIA    
IMPACT ON NET SOWN AREA    
WAY FORWARD    
ETHANOL POLICY AND PROGRAMS IN INDIA    
INDIA’S BIOFUEL POLICY SALIENT FEATURES AND RECENT
    DEVELOPMENTS    
ADDED FACTS    
IMPEDIMENTS    
INSTITUTIONAL MECHANISM    
ETHANOL    
INDIA. ETHANOL PRODUCTION, SUPPLY AND CONSUMPTION    
PRODUCTION    
INDIA ETHANOL USED AS FUEL AND OTHER INDUSTRIAL
   CHEMICALS (MILLION LITERS)    
CONSUMPTION    
TRADE    
IMPORTS    
EXPORTS    
INDIA ETHANOL IMPORTS, IN MILLION LITERS    
INDIA ETHANOL EXPORTS, IN MILLION LITERS    
TRADE AND TECHNICAL NAMES    
UNITS OF MEASUREMENT    
ORGANISM USED IN THE PRODUCTION OF ALCOHOL    
TYPE OF YEAST    
SHAPE AND SIZE OF CELLS    
CONTENTS OF THE CELL    
YEAST SPARES    
B.I.S. SPECIFICATION    
MANUFACTURING PROCESS OF ETHANOL FROM BROKEN RICE    
PROCESS FLOW DIAGRAM    
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION    
(A) ALCOHOL PRODUCTION FROM BROKEN RICE    
1)   GRAIN HANDLING AND MILLING    
FERMENTATION    
DISTILLAITON      
TECHNOLOGY FOR ETHANOL FROM BROKEN RICE    
ACID HYDROLYSIS OF DAMAGED RICE    
INCUBATION AT VARYING CONDITIONS    
ACID HYDROLYSIS AT VARYING TEMPERATURES    
ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT    
THERMO CHEMICAL PROCESS IN HYDROLYSIS    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
BROKEN RICE    
SUPPLIERS OF PLANT AND MACHINERY    
SILO    
HAMMER MILLS    
COOLING TOWER    
REACTORS    
D.G. SETS    
BOILERS    
CONDENSER    
DISTILLATION COLUMN    
SCRUBBER    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)