Detailed Project Report (DPR) on EVA SHEET/FILM MANUFACTURING PLANT FOR SOLAR PANEL (Size: 03 ~0.9 mm thick)

Detailed Project Report (DPR) on EVA SHEET/FILM MANUFACTURING PLANT FOR SOLAR PANEL (Size: 03 ~0.9 mm thick)

EVA SHEET/FILM MANUFACTURING PLANT FOR SOLAR PANEL (Size: 03 ~0.9 mm thick)

EIRI/EDPR/4836 J.C.3057

In scientific terms, EVA or Ethylene Vinyl Acetate Sheet is a thermoplastic polymer sheet that encapsulates solar cells or PV. In layman’s terms, these sheets are made of specialized co-polymers to prevent dirt, water, and humidity from reaching the solar cell. Like the phone screen guard, the solar panel EVA sheets provide protection. It is a necessary part of the set-up to ensure the safety of the solar panel. These sheets give the panels a long shelf life so that you get the best performance from your solar panel.

What is EVA

EVA is an ethylene-vinyl acetate copolymer, which is produced by the copolymerization of ethylene (E) and vinyl acetate (VA) and is referred to as EVA, or E/VAC. Compared with polyethylene, EVA has reduced crystallinity and improved flexibility, impact resistance, filler compatibility, and heat sealing performance due to the introduction of vinyl acetate monomer in the molecular chain. Generally speaking, the performance of EVA resin mainly depends on the content of vinyl acetate on the molecular chain. Because the composition ratio can be adjusted to meet different application needs, the higher the content of vinyl acetate (VA content), its transparency, softness and toughness will be relatively improved.

EVA characteristics

Durability:

Premium EVA film is known for its outstanding durability, even under harsh weather conditions such as high temperature and high humidity.

Bonding:

Under the right conditions, EVA film has excellent adhesion to solar glass (not standard glass, which has a rough surface). EVA also bonds very well to the backsheet.

COST ESTIMATION

Plant Capacity                                    15 MT/Day 

Land & Building (8000 sq.mt.)  Rs.  3.67 Cr    

Plant & Machinery                            Rs. 17.38 Cr 

Working Capital for 2 Month           Rs. 12.63 Cr 

Total Capital Investment                Rs. 34.05 Cr 

Rate of Return                               16%

Break Even Point                           62%

CONTENTS

INTRODUCTION

SOLAR EVA SHEET BENEFITS

USES AND APPLICATION

APPLICATIONS OF EVA FILM IN THE CONSTRUCTION INDUSTRY

INDUSTRY OVERVIEW

ECONOMIC OUTLOOKGLOBALECONOMICOUTLOOK

GLOBALPROSPECTS

GLOBALRISKSANDPOLICYCHALLENGES

GLOBALTRADE

GLOBALINFLATIONANDFINANCIALDEVELOPMENTS

EMERGING MARKET AND DEVELOPED ECONOMIES

GLOBALSOLARMARKET

GLOBAL RENEWABLE ENERGY MARKET

KEYMARKETTRENDS

ASIA PACIFIC EXPECTED TO DOMINATE THE MARKET

RECENTDEVELOPMENTS

INDIAN ECONOMIC OUTLOOK

INDIAN MARKET SIZE

RECENT DEVELOPMENTS ININDIAN ECONOMY

GOVERNMENT INITIATIVES

INDIANRENEWABLEENERGYMARKETINTRODUCTION

MARKET SIZE

INVESTMENTS/DEVELOPMENTS

GOVERNMENT INITIATIVES

ROADAHEAD

INDIAN SOLAR ENERGY MARKET

SOLAR POWER GENERATION GROWTH OUT WEIGH OTHER SOURCES

GROWTH DRIVERS BY GOVERNMENT

INVESTEMENTS

GOVERNMENT POLICIES

HIGH LIGHT SUNDER MAJORONGOING SCHEMES

INDIA SOLAR WATER PUMP SYSTEMS INDUSTRY

INDIA SOLAR PHOTOVOLTAIC (PV) MARKET ANALYSIS

INDIA POWER EPC MARKET IN INDIA

NATIONAL SOLAR MISSION

ACHIEVEMENTS

GROWTH OUTLOOK ININDIAN SOLAR MARKET

B.I.S. SPECIFICATION

PROCESS FLOW CHART

PLANT & MACHINERY DETAILS

EVA/POE/EPE FILM PRODUCTION LINE

EQUIPMENT FEATURES AND ADVANTAGES

ADVANTAGES OF THE THREE-LAYER CO-EXTRUSION STRUCTURE

EQUIPMENT CHALLENGES AND INNOVATIONS

DETAILED TECHNICAL CONFIGURATION

PRODUCTION LINE COMPONENTS

EVA/POE FILM LINES PERFORMANCE FEATURES

TOYOTA ELECTRIC FORKLIFT TRUCK MODEL 8FBE15

EVA FILM

(FINISHED PRODUCTEST)

KEYINDUSTRYREGULATIONSANDPOLICIES

DOCUMENTS REQUIRED FOR LICENSES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

UTILITIES

EVA SHEET MAUFATURER

EVA SHEET MACHINE MANUFACTURER

SUPPLIERS OF PRECISION MEASURING TOOLS

AIR COMPRESSOR MANUFACTURERS

FIRE FIGHTING EQUIPMENTS MANUFACTURER/SUPPLIERS

WEIGHING BREIDGE MANUFACTURER

WEIGHING MACHINES

LABORATORTY EQUIPMENTS MANUFACTURERS

D.G. SET MANUFACTURERS & SUPPLIERS

ELECRICAL GOOD & SWITCH MANUFACTURE

PLANT LATOUT

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

RECYLING PLANT & MACHINERY SUPPLIER

RECYLING PROJECT CONSULTANT

GREEN ENERGY /SOLAR ENERGY

ORGANIZATION CHART

IMPLEMENTATION SCHEDULE

PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS

SWOTANALYSIS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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