Detailed Project Report (DPR) on extraction of curcumin and turmeric oil

Detailed Project Report (DPR) on extraction of curcumin and turmeric oil
Code #3874
Original
India
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Industry Overview

Curcumin (diferuloylmethane) is the principal yellow pigment and bioactive constituent of turmeric, obtained from the rhizomes of Curcuma longa, a perennial plant belonging to the Zingiberaceae family. Turmeric has been cultivated and used for centuries in South and Southeast Asia as a spice, colouring agent, preservative and traditional medicinal ingredient. Curcumin constitutes about 3-4% of turmeric in the report and is characterized as an orange-yellow crystalline powder that is practically insoluble in water.

The traditional applications of turmeric include food preparation, topical formulations and Ayurvedic remedies. Curcuminoids present in turmeric have attracted extensive research because of their antioxidant and anti-inflammatory properties, along with reported antimicrobial, antimutagenic and other biological activities. Curcumin is also widely investigated for applications associated with dietary supplements, functional foods, personal care and pharmaceutical research.

Commercial curcumin production involves extraction and purification of turmeric, with ethanol-water and other solvent-based extraction methods described in the report. The project also covers turmeric oil extraction, product characterization, purity testing, plant requirements, market analysis, suppliers, plant layout and project economics. The proposed plant capacity is 255 Kg./Day, with the report providing detailed cost estimates and financial indicators for establishing the facility.

Cost Estimation

Particulars Value
Plant Capacity 255 Kg./Day
Land & Building (4000 sq.mt.) Rs. 2.54 Cr
Plant & Machinery Rs. 4.87 Cr
Working Capital for 2 Months Rs. 4.68 Cr
Total Capital Investment Rs. 12.50 Cr
Rate of Return 40%
Break Even Point 48%

Content Index

  • INTRODUCTION
  • WHAT IS TURMERIC?
  • WHAT IS CURCUMIN?
  • PRODUCT SPECIFICATION
  • WHAT IS THE HISTORY OF TURMERIC AND CURCUMIN?
  • ARE THERE ANY SIDE EFFECTS OR INTERACTIONS?
  • WHY HASN’T THE PHARMACEUTICAL INDUSTRY PATENTED TURMERIC AND CURCUMIN?
  • USES AND APPLICATION
  • IS MOSTLY USED IN THE FOLLOWING FIELDS:-
  • OPPORTUNITY AND RISE OF TURMERIC AND CURCUMIN
  • BIOLOGICAL SOURCE AND ACTIVITIES OF CURCUMIN
  • THE BIOLOGICAL SOURCE OF CURCUMIN
  • BIOLOGICAL ACTIVITIES OF CURCUMIN
  • ANTI-INFLAMMATORY PROPERTY
  • ANTIOXIDANT PROPERTIES
  • EFFECT OFCURCUMIN ON LYMPHOCYTES
  • EFFECT OFCURCUMIN ON PLATELET AGGREGATION
  • PROPERTIES OF CURCUMIN
  • PRODUCT DETAILS:
  • PRODUCT SPECIFIC LITERATURE REFERENCE:
  • GENERAL INFORMATION:
  • CHEMICAL CHARACTERIZATION OF CURCUMIN
  • COMPOSITION OF THE FOOD ADDITIVE
  • PHYSICO-CHEMICAL PROPERTIES
  • CURCUMIN - THE YELLOW EXTRACT FROM TURMERIC
  • FIGURE: CURCUMA LONGA (TURMERIC PLANT) WITH ITS RHIZOME OR ROOT
  • CHEMICAL COMPOSITION OF TURMERIC
  • BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS
  • PHARMACOLOGICAL ACTION OF TURMERIC AND IT’S EXTRACT
  • FRAGRANCE AND FLAVOUR
  • RAW MATERIALS SCENARIO (INDIA AND GLOBAL)
  • INTERNATIONAL SCENARIO
  • OVERVIEW OF CURCUMIN MARKET
  • MARKET POSITION
  • CURCUMIN MARKET CAN BE SEGMENTED ON THE BASIS OF:
  • THERAPEUTIC APPLICATIONS
  • PRODUCTION OF CURCUMIN IN INDIA
  • GLOBAL MARKET POSITION AND DEMAND OF CURCUMIN
  • U.S. CURCUMIN MARKET, BY APPLICATION, 2016-2024, (TONS)
  • CURCUMIN MARKET, BY APPLICATION
  • CURCUMIN MARKET, BY REGION
  • COMPETITIVE MARKET SHARE
  • DETAILED EXPORT DATA OF CURCUMIN
  • PRESENT MANUFACTURERS OF CURCUMIN
  • MARKET ANALYSIS OF CURCUMIN
  • GLOBAL CURCUMIN MARKET GROWTH
  • PROCESS OUTLINE FOR CURCUMIN EXTRACTION
  • MANUFACTURING PROCESS OF CURCUMIN
  • RAW MATERIAL REQUIRED:
  • BASIC PLANT AND MACHINERY REQUIRED.
  • SALIENT FEATURE OF THE PROCESS
  • MANUFACTURING PROCESS DIAGRAM
  • BLOCK DIAGRAM FOR CURCUMIN EXTRACTION
  • TECHNICAL DETAILS FOR CURCUMIN EXTRACTION
  • METHODS.
  • GRINDING OF DRIED TURMERIC AND SEPARATION
  • SOLVENT EXTRACTION OF TURMERIC USING ETHANOL AND WATER
  • SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL AND WATER.
  • MOISTURE ANALYSIS OF DRIED TURMERIC POWDER
  • OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT TIME INTERVALS
  • OPTIMIZATION OF SOLVENT EXTRACTION METHOD OF TURMERIC.
  • SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL AND WATER.
  • SOLVENT EXTRACTION OF TURMERIC USING PET ETHER.
  • QUALITATIVE ANALYSIS OF ANTIMICROBIAL ACTIVITY OF CURCUMIN AGAINST E.COLI
  • RESULT AND DISCUSSION.
  • TABLE: SHOWING THE VALUES OF CURCUMIN EXTRACTED
  • SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL AND WATER.
  • OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT TIME INTERVALS
  • SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL AND WATER
  • SOLVENT EXTRACTION OF TURMERIC USING PET ETHER
  • EXTRACTION AND PROCESSING OF CURCUMIN
  • TURMERIC HAS BEEN FOUND TO HAVE THE COMPOSITION AS SHOWN IN TABLE BELOW
  • TYPICAL COMPOSITION OF TURMERIC
  • FIGURE: THE THREE STRUCTURES OF CURCUMIN AND OTHER CURCUMINOIDS
  • FIGURE TURMERIC RHIZOME AND CURCUMIN THAT WAS EXTRACTED
  • REFINEMENT OF CURCUMIN:
  • FILTRATION:
  • OLEORESIN TO CURCUMIN:
  • FIGURE – OLEORESIN TO CURCUMIN REFINEMENT PROCESS SET-UP
  • PURITY TESTING TECHNIQUES:
  • METHOD OF SUBCRITICAL CURCUMIN EXTRACTION
  • ANALYSIS OF TURMERIC OIL
  • MATERIALS AND METHODS
  • PLANT RAW MATERIAL
  • FIGURE: FRESH TURMERIC RHIZOMES
  • DESCRIPTION OF EXPERIMENTAL SETUP AND METHOD
  • FIGURE: PROCESS FLOW DIAGRAM FOR PRODUCTION OF TURMERIC OIL
  • CALCULATION OF OIL YIELD AND MOISTURE CONTENT
  • MOISTURE CONTENT
  • TURMERIC OIL YIELD
  • TABLE: VARIATION OF % OIL YIELD WITH TIME
  • SWOT ANALYSIS OF CURCUMIN
  • STRENGTH
  • OPPORTUNITIES
  • WEAKNESSES
  • THREAT
  • PLANT LAYOUT
  • BUYERS LIST OF CURCUMIN AND TURMERIC OIL
  • SUPPLIERS OF RAW MATERIAL (INDIAN)
  • SUPPLIERS OF N-HAXANE
  • SUPPLIERS OF LABORATORY CHEMICALS
  • SUPPLIERS OF RAW MATERIAL (GLOBAL)
  • SUPPLIERS OF PLANT AND MACHINRY (IMPORTED)
  • SUPPLIERS OF PLANT AND MACHINRY
  • SUPPLIERS OF CRUSHER
  • SUPPLIERS OF EVAPORATORS
  • SUPPLIERS OF FILTER PRESS
  • SUPPLIERS OF BOILERS
  • SUPPLIERS OF LAB TESTING EQUIPMENT
  • SUPPLIERS OF STORAGE TANK
  • SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
  • SUPPLIERS OF EXTRACTOR
  • SUPPLIERS OF STEAM DISTILATION PLANT
  • SUPPLIERS OF PUMPS
  • SUPPLIERS OF DIGITAL WEIGHING SCALE
  • SUPPLIERS OF OTHER MACHINERY

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Curcumin is the principal yellow pigment and bioactive component extracted from turmeric rhizomes.

It is obtained from Curcuma longa, a perennial herb belonging to the Zingiberaceae family. Curcumin is also known as diferuloylmethane and turmeric yellow, and the report identifies it with INS No. 100(i). Commercial extraction generally involves processing dried turmeric to separate curcuminoids from the plant material, followed by purification and testing to obtain the required product quality.

Curcumin is used in food, dietary, personal care and research-oriented applications.

Turmeric and curcumin have a long history of use as food spices and colouring agents, while curcumin is also investigated for applications associated with functional foods, supplements, cosmetics and pharmaceutical research. The report discusses antioxidant, anti-inflammatory, antimicrobial and other biological activities. Commercial applications depend on product specifications, purity, regulatory requirements and the intended end use.

Curcumin can be extracted from dried turmeric using solvent-based extraction followed by separation and refinement.

The report describes grinding dried turmeric, separation, solvent extraction using ethanol and water, extraction using ethanol-water mixtures, and extraction using petroleum ether. It also covers filtration, conversion of oleoresin to curcumin, purity testing and other technical methods. The selection of an extraction process depends on the desired product characteristics, raw material quality, solvent system, process conditions and downstream purification requirements.

The principal raw material for curcumin extraction is turmeric derived from the rhizomes of Curcuma longa.

The report covers plant raw material requirements and processing of dried turmeric, including grinding and moisture analysis. Depending on the selected extraction technology, suitable solvents and processing materials are also required. Supporting requirements can include filtration, evaporation, storage, material handling and laboratory testing facilities. Raw material quality, curcuminoid content, moisture and cleanliness can influence extraction performance and final product quality.

A curcumin manufacturing plant requires equipment for size reduction, extraction, separation, concentration, storage and quality testing.

The report specifically discusses crushers, evaporators, filter presses, boilers, extractors, pumps, storage tanks, material handling equipment, laboratory testing equipment and digital weighing scales. Depending on the process configuration, additional equipment may be required for solvent handling, purification and turmeric oil processing. Equipment selection should consider plant capacity, material characteristics, solvent compatibility, process safety, automation requirements and product specifications.

Curcumin extraction performance is influenced by raw material quality, particle size, moisture, solvent composition, extraction time and process conditions.

The report includes moisture analysis of dried turmeric, grinding and separation, extraction using ethanol and water, optimization at different time intervals, and comparative solvent extraction methods. Effective filtration, concentration and refinement are also important for achieving the required product quality. Consistent process control and appropriate purity testing help maintain reproducible extraction performance and finished-product specifications.

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