Detailed Project Report (DPR) on FERRIC PYROPHOSPHATE GRADE: FOOD/FCC FROM FERROUS SULPHATE AND PHOSPHORIC ACID

Detailed Project Report (DPR) on FERRIC PYROPHOSPHATE GRADE: FOOD/FCC FROM FERROUS SULPHATE AND PHOSPHORIC ACID
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India
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Industry Overview

Ferric pyrophosphate, also known as iron pyrophosphate, is a water-insoluble iron compound widely used as a nutrient source for food fortification and pharmaceutical applications. It is particularly valued in infant cereals and chocolate-drink powders because it provides iron without causing undesirable changes in taste, color, or other organoleptic properties of food products.

Ferric pyrophosphate occurs as a tan or yellow-white powder and is insoluble in water but soluble in mineral acids. As a micronutrient ingredient, it plays an important role in addressing iron deficiency and anemia, which remain significant global health concerns. It is used in food fortification, dietary supplements, pediatric formulations, pregnancy support products, and medical treatments for iron deficiency conditions, including anemia associated with chronic kidney disease.

The ferric pyrophosphate market is a specialized segment of the chemical and nutrition industries. Increasing awareness of micronutrient deficiencies, demand for fortified food products, and advancements in manufacturing processes are contributing to market growth. Its neutral taste, stability, and suitability for various applications make it an attractive iron source for food manufacturers and healthcare industries. The production process generally involves chemical reactions such as ferric chloride with sodium pyrophosphate, where process control influences product quality, purity, and commercial suitability. Ferric pyrophosphate continues to find applications across pharmaceutical, food and beverage, and related industries due to its nutritional and functional benefits.

Cost Estimation

Particulars Details
Plant Capacity 10 Ton/Day
Land & Building (3250 sq.mt.) Existing
Plant & Machinery Rs. 3.50 Cr
Working Capital for 1 Month Rs.2.52 Cr
Total Capital Investment Rs. 9.96 Cr
Rate of Return 37%
Break Even Point 50%

Content Index

  • INTRODUCTION
  • FOOD FORTIFICATION IRON SOURCES
  • INCREASING BIOAVAILABILITY OF FERRIC PYROPHOSPHATE
  • PROPERTIES OF FERRIC PYROPHOSPHATE
  • USES AND APPLICATION OF FERRIC PYROPHOSPHATE
  • REQUIREMENT OF FERRIC PYROPHOSPHATE
  • MATERIAL SAFETY DATA SHEET OF FERRIC PYROPHOSPHATE
  • MARKET OVERVIEW OF FERRIC PYROPHOSPHATE
  • IRON PREMIX FORMULATIONS
  • PREPARATION METHOD OF FERRIC PYROPHOSPHATE
  • MANUFACTURING PROCESS OF FERRIC PYROPHOSPHATE
  • PROCESS OF FERRIC PYROPHOSPHATE
  • (INSOLUBLE WHITE POWDER) (FCC)
  • PROCESS FLOW DIAGRAM
  • MANUFACTURING PROCESS OF FERRIC PYROPHOSPHATE (FCC)
  • MASS BALANCE BATCH-100 KGS
  • PROCESS FLOW DIAGRAM
  • MANUFACTURING PROCESS OF FERRIC PYROPHOSPHATE FE 21%
  • MASS BALANCE (BATCH-100 KG)
  • PROCESS OF FERRIC PYROPHOSPHATE (FE-20-22%)
  • BATCH-100 KGS
  • PROCESS FLOW DIAGRAM
  • PROCESS OF FERRIC PYROPHATE SOLUBLE
  • MASS BALANCE BATCH-100 KGS
  • ADDRESSES OF RAW MATERIAL SUPPLIERS
  • ADDRESSES OF PLANT & MACHINERY SUPPLIERS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Ferric pyrophosphate is used as an iron source in food fortification, pharmaceuticals, and nutritional supplements. Its stability and neutral taste make it suitable for products such as infant cereals, fortified foods, and medical iron formulations. It helps address iron deficiency by providing a bioavailable form of iron without significantly affecting the sensory properties of food products.

Ferric pyrophosphate is preferred for food fortification because it provides iron without causing major changes in taste, color, or product quality. Its chemical stability allows it to be incorporated into various food products, including cereals and beverage powders, making it a useful ingredient for improving nutritional value.

Ferric pyrophosphate is manufactured through controlled chemical processes involving iron compounds and pyrophosphate sources. The manufacturing method includes reaction, processing, purification, drying, and quality control steps. Process conditions influence the final product characteristics, including purity, particle properties, and suitability for food or pharmaceutical applications.

Ferric pyrophosphate is used in the pharmaceutical, food and beverage, and nutrition industries. Pharmaceutical applications include iron supplements and specialized medical formulations, while food industries use it for iron fortification. It may also be used in other formulations where iron content and product stability are important considerations.

Ferric pyrophosphate helps improve the nutritional value of products by supplying iron, an essential micronutrient required for healthy blood formation and metabolism. It is especially useful in fortified foods and supplements because it combines nutritional functionality with good stability and minimal impact on product characteristics.

Ferric pyrophosphate production quality depends on factors such as raw material quality, reaction control, processing conditions, purification methods, and quality testing procedures. Maintaining consistent manufacturing practices helps achieve the required characteristics for different applications, including food-grade and pharmaceutical-grade products.

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