Detailed Project Report (DPR) on fishery and milk crates manufacturing plant

Detailed Project Report (DPR) on fishery and milk crates  manufacturing plant


FISHERY AND MILK CRATES MANUFACTURING PLANT
[CODE NO.3495]  



Plastic crates are used for storage of various goods and for shipping from one location to another. The goods are positioned in a crate, with or without cover, and set or stacked onto a pallet loaded onto a transportation vehicle such as truck or train car and shipped to its destination. Plastic crates provide protection of shipped and stored goods from damage or breakage and simplify the handling of goods.

Plastic crates have been available on the market for about 28 years. In recent years, plastic crates have gained significant market presence and continues to group.

Plastic milk crates and plastic fish crates are immensely demandable items of modern times. With the unprecedented increase  in population and industrialization the demand of these  products is increasing at rapid pace.

Plastic milk crates and plastic fish crates are injection moulded items made from HDPE granules.


COST ESTIMATION

Plant  Capacity                                            :    1000.00 Nos/day                          
land & Building  (2500 Sq.Mtr)                 :    Rs. 3.09  Cr
Plant & Machinery                                       :    Rs. 2.98  Cr
Working Capital for 2 Months                   :    Rs. 1.42  Cr
Total Capital Investment                            :    Rs. 8.00  Cr
Rate of Return                                             :       19%
Break Even Point                                        :    66%


INTRODUCTION    
PROPERTIES    
PLASTIC CRATES FOR THE FISHING INDUSTRY    
TYPES OF FISH CRATES    
(1) INDUSTRIAL PLASTIC CRATES (STACKER BOXES)    
(2) REFRESH FISH BOXES    
(3) REUSABLE FISH BOXES    
(4) SALMON FISH BOXES    
(5) INSULATED PALLET BOX    
SIZES    
PLASTIC CRATES FOR THE MILK INDUSTRY    
MILK CRATE    
TYPICAL USES OF MILK CRATES    
TYPICAL DIMENSIONS OF THESE CRATES    
VIEW OUR PLASTIC CRATES    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW CHART    
RAW MATERIAL    
THESE STAGES ARE:    
PLASTICIZING:-    
INJECTION:-    
AFTER FILLING:-    
COOLING AND MOULD RELESE:-    
INJECTION MOULDING TECHNIQUE    
SCREW PROFILE    
MOULDS    
RAW MATERIAL    
PROCESSING CONDITIONS    
REQUIREMENT    
MATERIAL    
MASS    
APPEARANCE AND SURFACE FINISH    
COLOUR FASTNESS    
MARKING    
TESTING    
(A) DETERMINATION OF RESISTANCE TO STRESS    
(B) DETERMINATION OF RESISTANCE TO APPLIED LOAD    
(C) DETERMINATION OF RESISTANCE TO DROP    
(D) TEST FOR DIMENSIONAL STABILITY    
MARKET POSITION    
INDIA'S PLASTIC PACKAGING INDUSTRY TO TOUCH $73 BILLION
   BY FISCAL 2020    
EXPORT DATA OF PLASTIC CRATES    
IMPORT DATA OF PLASTIC CRATES    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF FISH AND MILK PLASTIC CRATES    
FISH CRATE    
MILK CRATE    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF HDPE GRANULE    
PLASTIC INJECTION MOULDING MACHINE    
SUPPLIERS OF DRY COLOUR MIXTRE MACHINE    
SUPPLIERS OF CRATE MOLDS    
EOT CRANE    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    82
PLATFORM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    
                   
        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      
 

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