Industry Overview
UV flexographic ink formulation is a specialized area of printing technology focused on achieving low viscosity, high color strength, rapid curing speeds, and strong adhesion performance. Developing effective UV flexo inks requires careful selection and combination of resins, additives, pigment wetting agents, oligomers, and monomers to achieve the desired rheological and performance characteristics.
Oligomers serve as the primary resin components in energy-cured inks, providing essential ink properties, while monomers are mainly used to control and reduce viscosity. Achieving strong adhesion between ink formulations and flexible polymer-based substrates is a critical consideration. Surface modification methods such as corona treatment, flame treatment, and atmospheric plasma treatment improve substrate compatibility through surface roughening and functionalization.
This collaborative study examines the potential synergistic effects between atmospheric pressure surface modification techniques and different oligomer types used in UV flexo ink formulations. The objective is to understand how these combinations influence ink adhesion performance on various unprimed, flexible polymer-based surfaces.
Cost Estimation
| Plant Capacity | 40,000 Mtrs/Day |
|---|---|
| Land & Building (7000 sq.ft.) | Existing |
| Plant & Machinery | Rs. 2.26 Cr |
| Working Capital for 1 Month | Rs. 21.05 Lac |
| Total Capital Investment | Rs. 2.52 Cr |
| Rate of Return | 89% |
| Break Even Point | 40% |
Content Index
- INTRODUCTION
- HISTORY OF FLEXOGRAPHIC PRINTING
- CLEAR PACKAGING
- TYPES OF PRINTING PROCESSES
- OFFSET LITHOGRAPHY
- ROTOGRAVURE PRINTING
- FLEXOGRAPHIC PRINTING
- TYPES OF PRINTING INKS
- TYPES OF FLEXOGRAPHIC INKS
- CHOICE OF SUBSTRATE IS ALSO ONE OF THE MAIN FACTORS IN INK SELECTION
- SUBSTRATES CAN INCLUDE:
- 4 COMMON TYPES OF FLEXOGRAPHIC INKS
- HERE ARE SOME MORE DETAILS ON THESE TYPES OF INKS, AND WHAT APPLICATIONS THEY'RE BEST FOR:
- 1. WATER BASED
- 2. SOLVENT BASED
- 3. ULTRAVIOLET (UV) AND ELECTRON BEAM (EB)
- 4. OIL BASED
- FLEXOGRAPHIC INKS ARE SEPARATED INTO TWO CLASSIFICATIONS: VOLATILE AND ENERGY CURABLE
- THE UNCOATED FILMS USED FOR UV BASED INK-
- FLEXOGRAPHIC INK FOR POLYETHYLENE FILM
- UV INK
- HOW FLEXO PRINTING WORKS
- THE STEPS FOR PREPARING PHOTOPOLYMER PLATES ARE
- INKS
- SUBSTRATES
- FLEXOGRAPHIC INK DELIVERY SYSTEM
- PRESS CONFIGURATIONS
- COMMON IMPRESSION CYLINDER (CIC) PRESS
- STACK PRESS
- CORRUGATED PRESS
- REPEAT LENGTH
- PLATE TYPES
- MOLDED RUBBER
- PHOTOPOLYMER
- LASER ABLATED PLATES
- PLATE ELONGATION
- DISTORTION
- TYPE WEIGHT
- DOT GAIN IN FLEXOGRAPHY
- PLATE DUROMETER
- INKS
- WATER-BASE INK
- SUBSTRATES
- CHEMISTRY OF UV (PHOTOINDUCED) CURING TECHNOLOGY
- THE MAIN COMPONENTS OF SUCH FORMULATIONS BASED ON RADICAL POLYMERIZATIONS ARE:
- PROPAGATION
- TERMINATION
- USES AND APPLICATION
- MARKET CATEGORIES
- CORRUGATED
- FLEXIBLE PACKAGING
- GIFT WRAP AND WALLPAPER
- FOLDING CARTONS
- RIGID PAPER BOXES
- ENVELOPES
- PAPER GROCERY BAGS
- PLASTIC CARRIER BAGS
- MILK CARTONS
- TAGS AND LABELS
- PRE-PRINTED LINERBOARD
- APPLICATION AREAS OF UV CURING INKS
- PROPERTIES OF MACHINE
- ADAVANTAGE & DISADVANTAGE
- ADVANTAGE:-
- BENEFIT: HIGHLY AUTOMATED
- BENEFIT: COST EFFICIENT
- BENEFIT: FAST
- DISADVANTAGE:-
- DRAWBACK: NOT IDEAL FOR SMALLER JOBS
- DRAWBACK: SETUP CAN BE TIME CONSUMING
- MARKET POSITION
- KEY PLAYERS
- FLEXOGRAPHIC PRINTING INKS MARKET, BY APPLICATION
- FLEXOGRAPHIC PRINTING INKS MARKET, BY REGION
- COMPETITIVE MARKET SHARE
- MACHINERY SUPPLIERS
- RAW MATERIAL SUPPLIERS
- INK
- SUBSTRATE
- MACHINERY PHOTOGRAPHS
- RAW MATERIAL PHOTOGRAPHS
- PRODUCT PHOTOGRAPHS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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