FRUIT JUICE AND SMOOTHIES
[CODE NO.3959]
The Next Generation of Fruit Juices and Smoothies
Introduction
The demands of modern customers in the fruit juices industry is constantly on a rise. Much focus is given to the authenticity and natural health of the driving product development. New innovations are made from time to time with increasing pressures on the beverage manufacturers. This has led to wider range of options being prevalent in the beverage industry and this trend is continuing now since a long time.
Back in the 16th century, lemonade was the only unfermented fruit-based drink. In 1869, there was invention of pasteurization which allowed storage and preservation of drinks, thereby giving rise to the industry of fruit juices. Changes in lifestyle, availability of new ingredients and various technological innovations and advancements have significantly transformed the industry. This industry is known to address the evolving consumer trends and demands.
Less of Sugar, More of Nutrients
Today’s customers give much emphasis on health and fitness. Thus, there is an increased demand of fruit juices and smoothies that have more of nutrients and less of sugar. Thus, there is much pressure on the beverage manufacturers to reduce the amount of sugar in their products.
The natural fructose content that comes from the fruit juices is also kept under strict observation. Artificial sweeteners such as saccharin and aspartame are used in carbonated soft drinks which offer sweet flavor without adding calories.
Many a times, vegetable ingredients are added such as cucumber puree, carrot celery and others – so as to resort to a low-sugar and low-calorie option. These options lead to flavor and color enhancement along with addition of vitamins and minerals. Different tones and colors are associated with different tastes, which in turn impact the consumer’s perception of flavor.
Personalization
As mentioned before, consumers today are informed much about health and nutrition and they prefer to make the best of choices before a purchasing decision. The market of the fruit juices and smoothies industry is moving towards personalized options that cater to different age groups, lifestyles and demographics. The manufacturers of the beverages make sure to meet the evolving needs of the consumer preferences.
The market of fruit juices and smoothies is moving towards “all natural” claims and innovation is being targeted for natural ingredients. Premium products are being manufactured by selecting the best quality of fruits and vegetables. The use of artificial colors, preservatives and flavors ought to be limited.
Ethical Juice Production
With the rising trends of the fruit juices and smoothies industry, it has to be made sure that there is long-term availability of safe, nutritious and high-quality fruits and vegetables. It should be made sure that sustainable farm practices are resorted to at all times to ensure the ethical responsibility of optimization of the best of resources. Farmers need the best of advice to adopt the responsible use of pesticides and fertilizers, as well as food safety and regulatory compliance. It should be made sure that consumers require complete transparency from food and drink companies. Manufacturers need to be provide true information about ingredients, supply chains and production processes.
COST ESTIMATION
Plant Capacity : 8000 Ltr/day
Land & Building (2000 Sq.MT) : Rs. 2.91 Cr
Plant & Machinery : Rs. 1.63 Cr
Working Capital for 2 Month : Rs. 1.77 Cr
Total Capital Investment : Rs. 6.45 Cr
Rate of Return : 49%
Break Even Point : 37%
INTRODUCTION
SMOOTHIES
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA
10. SAFAL:
9. 24 MANTRA:
8. DEL MONTE:
7. MINUTE MAID:
6. CAPRI SUN:
5. B NATURAL:
4. CERES:
3. PAPER BOAT:
2. REAL:
1. TROPICANA:
USES AND APPLICATIONS
FRUIT JUICE BENEFITS:
AVAILABILITY OF RAW MATERIALS
B.I.S. SPECIFICATION
PACKAGED JUICE MARKET IN INDIA
THE INDIAN FRUIT JUICES MARKET
A COMPETITIVE LANDSCAPE
PREFERRED PACK SIZES
GROWTH DRIVERS
KEY CHALLENGES
OPPORTUNITIES
OVERVIEW OF FRUIT BASED BEVERAGES
MARKET POSITION
BRANDED FRUIT JUICE SEGMENT
JUICY DETAILS
MARKET OVERVIEW OF SMOOTHIES
SMOOTHIES MARKET SIZE, SHARE AND GROWTH ANALYSIS
RECENT DEVELOPMENTS:
SMOOTHIES MARKET GROWTH AND DEMAND ANALYSIS
DETAILED SEGMENTATION OF THE SMOOTHIES INDUSTRY
BASED ON PRODUCT:
SMOOTHIES INDUSTRY-BY DISTRIBUTION CHANNEL
WESTERN REGIONS STRONG MARKET
MANUFACTURERS/EXPORTERS OF FRUIT JUICES
MANUFACTURE OF RTS JUICE
SEQUENCES IN RTS PREPARATION:-
SUGAR SYRUP PREPARATION
PROCESS FLOW SHEET
PROCESS OF FRUIT JUICE
FILTRATION
PRESERVATION
PROCESS FLOW SHEET
PRODUCTION METHOD OF FRUIT BASED BEVERAGES
PREPARATION OF RAW MATERIAL
JUICE EXTRACTION
FILTERING
BATCH PREPARATION
PASTEURIZATION
PASTEURISATION TIMES AT 80OC FOR DIFFERENT
THE PROS AND CONS OF PASTEURIZING WITHIN AFTER BOTTLING
FILLING AND BOTTLING
MANUFACTURE OF PASSION FRUIT JUICE
RECIPE
METHOD
MANUFACTURE IN GENERAL
CLEANING
SORTING
COMMINUTION
ENZYME TRETMENT OF PULP
PRESS AIDS
EXTRACTION
CITRUS
DECIDUOUS
CLARIFICATION
PASTEURIZATION
CHEMICAL PRESERVATIVES
SOURCES OF BEVERAGE JUICE
1. CORES
2. JUICE TRIMMINGS
3. ERADICATOR MEAT
4. SMALL FRUIT
5. JUICE DRAINED FROM CRUSHED PINEAPPLE (KETTLE DRAINED)
6. JUICE DRAINED FROM ERADICATOR MEAT
7. JUICE DRAINING FROM CYLINDERS AND SLICES DURING PROCESSING
TRIMMING SLICING GRADING AND PACKING OPERATIONS
JUICE PREPARATION
BLENDING
WASHING
SORTING
JUICE PROCESSING
UNCLARIFIED JUICE
"CRUSHED" APPLE JUICE
CENTRIFUGED APPLE JUICE
FILTERED APPLE JUICE
MANUFACTURING PROCESS OF SMOOTHIES
THE MANUFACTURING PROCESS IS SUBJECT TO A NUMBER OF PROBLEMS
STAGE 1
THE ADVANTAGES
FORMULATION OF SMOOTHIES
BLUE BERRY AND COCONUT MILK SMOOTHIES
STRAWBERRY, BANANA, ORANGE SMOOTHIC
BERRY BANANA SMOOTHIE
BANANA AVOCADO SMOOTHIE
PROCESS FLOW DIAGRAM OF SMOOTHIES
QUALITY CONTROL IN FRUIT JUICES
PRESERVATIVES IN FRUIT JUICES AND FRUIT DRINKS
DETAILS & TECHNICAL SPECIFICATION OF PLANT & MACHINERY
FOR RTS JUICE
SCHEME OF TREATMENT
PRETREATMENT
PRETREATMENT FOR R.O. STREAM
PRE-OXIDATION OF RAW WATER
COARSE FILTRATION BY HIGH CAPACITY MULTIGRADE SAND FILTER
ACTIVATED CARBON FILTER
PRETREATMENT FOR REVERSE OSMOSIS STREAM
FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER
DESALINATION BY REVERSE OSMOSIS UNIT
ROUTINE MEMBRANE FLUSHING / CLEANING SYSTEM
MULTI STAGE STERLISATION
ULTRA VIOLET UNIT
PROCESSING SECTION FOR JUICE PLANT
JUICE LINE- BLENDING & PASTEURIZATION
1. STEAM JACKETED TANKS WITH INSULATION & STIRRER
2. CENTRIFUGAL PUMP: 2000 LPH 1NO.
3. DUPLEX FILTER 2000 LPH 1NO.
4. SUGAR SYRUP HOLDING TANK 1 NO.
5. CENTRIFUGAL PUMP: 4000 LPH 1 NO.
6. BLENDING TANK 3 NOS.
7. CENTRIFUGAL PUMP: 2000 LPH 1NO.
8. VERTICAL STORAGE TANK 1 NO.
9. CENTRIFUGAL PUMP: 2000 LPH 1 NO.
10. MULTI-TUBE COAXIAL HEAT PASTEURIZER: 2000 LPH 1 NO.
TECHNICAL DETAILS
ACCESSORIES
MULTI COAXIAL HEAT EXCHANGER/ HOLDING TUBES
HOT WATER RECIRCULATION PUMP:
INSTRUMENTATION & CONTROL PANEL
12. OVERHEAD INSULATED HOLDING TANK 2000 LTRS. 1 NO.
OPERATION:
INFEED AIR CONVEYOR
INFEED BOTTLE TRANSFER ROTOR
RINSING
FILLING
CAPPING SECTION
OUTFEED SLAT CONVEYOR
ELECTRICAL CONTROL PANEL
2. CONSTRUCTION.
CONSTRUCTION DETAILS:
OPERATION DETAILS:
COOLING ZONES:
STANDARD ACCESSORIES:
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF PEELING MACHINE
SUPPLIERS OF FRUIT WASHER
SUPPLIERS OF JUICE EXTRACTOR
SUPPLIERS OF LABORATORY EQUIPMENTS/LABORATORY
TESTING EQUIPMENTS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF JUICE HOMOGENIZER
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF BOILERS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PET PREFORMS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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