Detailed Project Report (DPR) on fuel ethanol project (60 klp)

Detailed Project Report (DPR) on fuel ethanol project (60 klp)

 
FUEL ETHANOL PROJECT
(60 KLPD)
[1964] J.C. 859

 

Besides its major use in alcoholic beverages it is used for the extraction of several drugs and for the extraction of essential oils and for the preparation of perfumes, essences and flavours. Alcohol dissolves shellac resin and cellulose esters and is widely employed as a solvent in the preparation of numerous organic compounds, including synthetic drugs and dye-stuffs especially for crystallization and purification.
 
Alcohol is used directly in the manufacture of several compounds such as ether ethyl acetate and other esters, acetic acid acetone chloral chloroform and iodoform. It is used in the manufacture of TNT transparent soaps also.
 
Some of its recently discovered uses included its application in motor fuels and in the production of butadiene. The minor uses of alcohol are in the preparation of certain adhesives, antifreeze mixtures brake fluids, cutting oils air foam solution drupe thinners alcohol is used as a preservative for anatomical specimens and as a dehydrating agent in microscopic techniques.
 
Pure ethyl alcohol also known as absolute alcohol is a colourless mobile inflammable liquid with a spirituous odour and a sharp taste.
 
Specific Gravity at 15.6o = 0.7935 and 0.7851 at 25o / 40, wt. per gallon 
 

COST ESTIMATION

Plant capacity                                     60.00 KL/day
Land & Building (15 Acres)            Rs. 30.08 Cr
Plant & Machinery                             Rs. 48.00 Cr
W.C. for 1 Month                                Rs. 5.26  Cr
Total Capital Investment                 Rs. 87.21 Cr
Rate of Return                                  15%
Break Even Point                              67%


INTRODUCTION                                            
USES AND APPLICATION                                    
B.I.S. SPECIFICATION                                        
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION                    
PROPERTIES                                            
OVERVIEW OF ETHANOL IN INDIA                                
MARKET SURVEY                                            
DEMAND & SUPPLY SCENARIO OF ETHANOL IN INDIA                
ANHYDROUS ETHANOL POTENTIAL FOR GASOLINE BLENDING            
PRESENT MANUFACTURERS OF ENA                            
MAJOR PROCESSES IN DISTILLERY (GRAIN BASED                    
METHOD OF ALCOHOL PRODUCTION FROM GRAIN                    
MANUFACTURING PROCESS OF ENA FROM GRAIN                    
PROCESS FLOW DIAGRAM                                    
PROCESSING DETAILS OF ETHANOL FROM GRAIN                    
PACKAGING AND MARKING OF ENA                            
HANDLING AND STORAGE                                    
OF EXTRA NEUTRAL ALCOHOL                                
TESTING METHOD FOR ENA                                    
MATERIAL SAFETY DATA SHEET                                
FOR EXTRA NEUTRAL ALCOHOL                                
WASTE WATER CHARACTERISTICS AND TREATMENT                    
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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