GFRP EXTRUSION PLANT (CAPACITY: 3 TONS PER DAY)
[EIRI/EDPR/4789] J.C.: 3009XL
GFRP rebar stands for Glass Fiber Reinforced Polymer rebar and is a specific type of FRP rebar used in concrete structures as an alternative to traditional steel rebar. GFRP rebar is made of glass fibers embedded in a polymer resin matrix, typically vinyl ester or epoxy resins. The glass fibers provide tensile strength, while the polymer resin binds the fibers together.
GFRP (Glass Fiber Reinforced Polymer) rebars are manufactured using an extrusion process, which can produce both straight and bent rebars.
COST ESTIMATION
- Plant Capacity 3 Ton/Day
- Land & Building (4000 sq.mt.) Rs.2.57 Cr
- Plant & Machinery Rs. 1.30 Cr
- Working Capital for 1 Month Rs. 77.84 Lac
- Total Capital Investment Rs. 4.85 Cr
- Rate of Return 32%
- Break Even Point 57%
CONTENTS
- INTRODUCTION
- MARKET OVERVIEW OF GFRP EXTRUSION
- RAW MATERIALS
- GLASS FIBER, REINFORCED POLYMER
- PROCESS OUTLINE OF EXTRUSION PROCESS
- MANUFACTURING METHOD OF FRP COMPOSITE
- PULTRUSION MANUFACTURING
- BENEFIT OF GFRP REBAR
- USES & APPLICATION
- QUALITY CHARACTERISTICS OF GFRP
- GFRP REBAR PRODUCT SYSTEM
- STEEL/FRP
- BIS SPECIFICATION
- FORMULATION
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED
- IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- ADDRESSES OF PRESENT MANUFACTURER
- ADDRESSES OF PLANT & MACHINERY SUPPLIERS (GLOBAL)
- ADDRESSES OF PLANT & MACHINERY SUPPLIERS (INDIAN)
APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSETS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
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