Industry Overview
Printing inks occupy an integral and versatile position in everyday life, appearing across newspapers, toiletries, packaged consumer products, books, calendars, photocopies, computer prints, stamps, and currency. Printing ink is generally composed of an organic or inorganic pigment or dye dissolved or suspended in a solvent. From a chemical perspective, it can be considered a colloidal system containing fine pigment particles, which may be coloured or uncoloured, dispersed in an aqueous or organic solvent.
The report covers the historical development of printing inks and coatings, raw materials used in ink formulations, including pigments, resins, solvents, and additives, as well as colour, drying, and curing characteristics. It also examines major printing technologies such as offset lithographic, flexographic, gravure, letterpress, and screen printing. Particular attention is given to glass and ceramic decorating inks, UV-curing inks, industrial screen printing, machine parameters, printing equipment, suppliers, and production-related considerations. The report further addresses market developments, competitive aspects, applications, health and sustainability, machinery requirements, and plant economics associated with the printing ink industry.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 64800 Pcs/Day |
| Land & Building (600 sq.mt.) | Rs. 46.59 Lacs |
| Plant & Machinery | Rs. 1.77 Cr |
| Working Capital for 1 Month | Nil |
| Total Capital Investment | Nil |
| Rate of Return | 212% |
| Break Even Point | 16% |
Content Index
- INTRODUCTION
- HISTORICAL BACKGROUND OF PRINTING INKS AND COATING
- RAW MATERIALS FOR PRINTING INK FORMULATIONS
- PIGMENTS:
- RESINS:
- SOLVENTS:
- PRINTING INK SOLVENTS
- ADDITIVES:
- INK COLOUR, DRYING AND CURING CHARACTERISTICS
- COLOUR: -
- DRYING AND CURING:
- TYPES OF PRINTING INKS
- MARKET SURVEY
- NEED FOR COLOR COSMETICS DRIVES THE MARKET FOR GLASS BOTTLES.
- FRANCE IS ONE OF THE HOTSPOTS FOR COSMETIC PRODUCTS
- KEY DEVELOPMENTS IN THE MARKET
- PERFUME SEGMENT IS EXPECTED TO REGISTER A SIGNIFICANT GROWTH
- THE INCREASING ADOPTION OF ADVANCED TECHNOLOGIES IN THE UNITED STATES
- COMPETITIVE LANDSCAPE
- MARKET SEGMENT BY TYPE, COVERS
- MAIN HIGHLIGHTS OF INDUSTRY
- SEGMENTS
- CATEGORY WISE GLOBAL GLASS PRODUCTION
- GLASS INDUSTRY: INDIA
- PER CAPITA CONSUMPTION OF CONTAINER GLASS (KGS.)
- REVENUE SHARE OF INDIAN GLASS MANUFACTURERS IN FY17
- SHARE OF COUNTRY WISE GLASS IMPORTS TO INDIA IN FY18 (USD MN)
- INDIA’S TOTAL GLASS IMPORTS (USD MN)
- SPIRITS AND READY-TO-DRINK ALCOHOLIC BEVERAGE CONTAINERS
- REVENUE SHARE OF INDIAN GLASS MANUFACTURERS IN FY17
- BEER
- WINE, FOOD & BEVERAGES
- IMPORTS & EXPORTS
- TOP FIVE GLASS PACKAGING MARKET VENDORS
- ARDAGH GROUP
- DUPONT
- GERRESHEIMER
- ORORA
- OWENS-ILLINOIS
- THE 20 LEADING GLASS PACKAGING COMPANIES ANALYSED ARE:
- HEALTH AND SUSTAINABILITY
- GLASS CONTAINERS - GLOBAL MARKET ANALYSIS
- DEMAND IS EXPECTED TO RISE DUE TO STEADY ECONOMY & GROWING CONSUMPTION BY END USERS.
- OVERVIEW OF THE PRINTING PROCESS
- DIFFERENT TYPES OF PRINTING
- PRINTING PROCESSES:
- LETTERPRESS PRINTING-
- SCREEN PRINTING-
- FLEXOGRAPHY PRINTING PROCESS:
- GRAVURE PRINTING:
- GENERAL OVERVIEW OF PRINTING PROCESS
- PRESS OPERATIONS
- APPLICATIONS
- OFFSET LITHOGRAPHIC PRINTING PROCESS
- PROCESSING OF LITHOGRAPHIC PRINTING PLATES
- OFFSET LITHOGRAPHIC PLATE MAKING
- OFFSET LITHOGRAPHIC INKS
- FOUNTAIN SOLUTIONS & DAMPENING SYSTEM
- DIRECT FEED CONTINUOUS INTEGRATED SYSTEM
- SHEET FED OFFSET LITHOGRAPHIC PRINTING
- HEATSET WEB OFFSET LITHOGRAPHIC PRINTING
- OFFSET LITHOGRAPHIC PRINTING
- FINISHING:
- FLEXOGRAPHIC PRINTING
- PROCESS OVERVIEW
- IMAGE PREPARATION
- FLEXOGRAPHIC PLATE MAKING
- PREPRESS - PLATE MAKING
- FLEXOGRAPHIC PRINTING PRESSES
- FLEXOGRAPHIC PRINTING PRESS TYPES
- STACK TYPE
- CENTRAL IMPRESSION CYLINDER (CIC)
- IN LINE
- NEWSPAPER FLEXOGRAPHIC PRESSES
- COMMERCIAL PUBLICATION FLEXOGRAPHIC PRESSES
- FLEXOGRAPHIC INKS
- TYPES:
- FINISHING
- GRAVURE PRINTING
- APPLICATIONS:
- GRAVURE PRESS DESIGN AND EQUIPMENT
- WEB FED GRAVURE
- PUBLICATION GRAVURE
- PACKAGING GRAVURE
- PRODUCT GRAVURE
- IMAGE PREPARATION
- CYLINDER PREPARATION
- GRAVURE CYLINDER IMAGING:
- WEB GRAVURE PRINTING
- THE DOCTOR BLADE AND IMPRESSION CYLINDER
- SHEET-FED GRAVURE
- APPLICATIONS:
- SCREEN PRINTING
- SCREEN PREPARATION
- SCREEN MATERIALS AND PREPARATION
- FRAMES
- FABRIC
- SCREEN MAKING - THERE ARE TWO TYPES OF THREADS FOR SCREEN FABRIC:
- SCREEN MESH
- "EMULSION" OR "STENCILS"
- HAND CUT
- DIRECT STENCIL
- INDIRECT STENCIL
- WET-DIRECT PHOTO STENCIL
- APPLY EMULSION/STENCIL
- THE NATURE OF SCREEN PRINTING INKS
- CERAMIC AND GLASS DECORATING – INKS
- UV-CURING INKS ARE DIFFERENT
- DRYING / UV-CURING
- 2-COMPONENT SCREEN PRINTING INKS FOR INDUSTRIAL AND TECHNICAL APPLICATIONS
- UV SCREEN PRINTING
- UV SCREEN PRINTING INK
- HOW THE INK SYSTEMS WORK
- UNDERSTANDING PHOTOPOLYMERISATION (CURING)
- UV INK AND THE CURING PROCESS
- UV CURING EQUIPMENT
- TYPES OF UV CURING UNIT
- THE BULB
- TESTING FOR ADHESION AND EFFECTIVE INK CURE
- PRE-PRESS FOR UV SCREEN PRINTING
- PROPERTIES
- A NEW CURE FOR SCREEN PRINTING
- CONVENTIONAL INKS
- HEALTH AND SAFETY
- PROCESS FLOW DIAGRAM
- MACHINE PARAMETERS
- MULTI-COLOR CNC SCREEN PRINTER
- DIFFERENT STATIONS CAN PRINT DIFFERENT DIAMETER BOTTLES IN THE SAME MACHINE.
- MACHINE APPEARANCE
- MACHINE SIZE
- TOOLING STATION
- FLAME & ANTI-STATIC
- CAMERA REGISTRATION FOR BOTTLE BOTTOM (OPTIONAL)
- CAMERA REGISTRATION FOR BOTTLE BODY (OPTIONAL)
- PRINTING STATION
- LED UV
- BIG POWER NORMAL UV
- CCD REGISTRATION SYSTEM
- LED UV SYSTEM
- PRODUCT PHOTOGRAPHS
- MACHINERY SUPPLIERS
- INK & COATING SUPPLIERS
- INK & COATING PHOTOGRAPHS
- MACHINERY PHOTOGRAPHS
- MACHINE FEATURES
- MACHINE LAYOUT
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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