GLOVES MANUFACTURING UNIT
(SURGICAL, DOMESTIC, ELECTRICAL)
[CODE NO.3938]
A glove is a garment covering the whole hand. Gloves usually have separate sheaths or openings for each finger and the thumb. Gloves protect and comfort hands against cold or heat, damage by friction, abrasion or chemicals, and disease; or in turn to provide a guard for what a bare hand should not touch.
A disposable glove is commonly made from natural or synthetic rubber that covers the whole hand and is used to protect the wearer against harmful environmental influences and/ or used by caregivers in health care to protect themselves and patients from infections. As the name implies, disposable gloves are designed for single use only and should be disposed immediately after use.
MEDICAL GLOVES
Disposable medical gloves are available in Nitrile, latex and vinyl materials. Any gloves worn by health professionals should be free of powder, sterile, textured and coated for extra protection. Nitrile tends to be the most favored glove material for those working in the healthcare industry.
HOUSEHOLD CLEANING GLOVES
Household cleaning gloves, also known as domestic cleaning gloves and rubber gloves, are exactly what they sound like; gloves to wear while cleaning your house. They can come in variety of materials and, despite the common image of bright yellow marigolds, they can also come in a variety of colors too.
By wearing household cleaning gloves while doing the washing up, you can not only protect your hands against hot water but also use hotter water than you would be able to otherwise. This ensures your dishes are cleaner because higher temperatures help kill more bacteria.
Because of the long-term needs of them, most household cleaning gloves are reusable. While some disposable latex gloves can be used as disposable cleaning gloves, they do not offer the protection that comes from the more hardwearing reusable cleaning gloves.
While disposable cleaning gloves are less common, that doesn’t mean that latex is less common as a material. Many reusable cleaning gloves are made from latex; it is a very tough material which offers a good level of chemical resistance.
PVC is also a common material for household cleaning gloves. It is often used by people who are allergic to latex because of its purely synthetic nature.
And, of course, many household cleaning gloves are made of rubber. This is where the name ‘rubber gloves’ comes from, and offer a great level of dexterity while still giving good protection against household cleaning chemicals.
COST ESTIMATION
Plant Capacity 32,000 Pcs/Day
Land & Building (5000 sq.mt.) Rs. 4.08 Cr
Plant & Machinery Rs. 5.13 Cr
Working Capital for 1 Month Rs. 3.24 Cr
Total Capital Investment Rs. 12.95 Cr
Rate of Return 45%
Break Even Point 41%
CONTENTS
INTRODUCTION
MEDICAL GLOVES
HOUSEHOLD CLEANING GLOVES
ELECTRICAL GLOVES
HAND PROTECTION- ONE OF PPE’S
CHOICE OF GLOVES
PROJECT LOCATION-CHENNAI
MAP OF DISTRICT
CLIMATE
TRANSPORTATION
TRANSPORTATION WITHIN THE CITY
BRIEF HISTORY OF RUBBER
JOSEPH LISTER AND SURGICAL ASEPSIS
THE HISTORY OF DISPOSABLE GLOVES
1889
1894
1965
1992
MID-1990S
TODAY
TYPES OF DISPOSABLE GLOVES EXIST
USES & APPLICATION
1) MEDICAL GLOVES
THE BASIC ELEMENTS OF EN455 ARE:
2) INDUSTRIAL, LABORATORY AND PHARMACEUTICAL GLOVES
BEST GLOVES FOR HOUSEHOLD CLEANING
TOP THREE FEATURES:
GRIP:
PROTECTION:
COMFORT:
GLOVE WORKS HEAVY DUTY ORANGE NITRILE GLOVES
LATEX FLOCK LINED DISHWASHING GLOVES
MECHANICAL PROPERTIES
MECHANICAL PROPERTIES OF RUBBER LATEX GLOVE FILM AFTER DIPPING MOLD
TYPES OF GLOVES
GLOVE TYPES THE RUBBER GLOVES CAN BE DIVIDED BASICALLY INTO 4 DIFFERENT
CATEGORIES,
MEDICAL GLOVES
MEDICAL GLOVES CAN FURTHER BE DIVIDED INTO TWO,
HOUSEHOLD GLOVES
INDUSTRIAL GLOVES
SPECIALITY GLOVES
EMERGENCY SERVICES
POLICE GLOVES
CLASS /TYPE OF ELECTRICAL GLOVES
ELECTRICAL GLOVE LENGTH CHART
GLOVE PROPERTIES
THE PERFORMANCE REQUIREMENTS OF GLOVES ARE,
AFTER TREATMENTS OF GLOVES
CHLORINATION
POLYMER COATING
HYDROGEL COATINGS
GLOVE ALLERGY AND IT’S REMEDIES
TYPE I ALLERGY
TYPE IV ALLERGY
"SAFE" PROTEIN LEVELS
POWDER-FREE GLOVES
TESTING AND QUALITY CONTROL OF GLOVES
IN-PROCESS TESTING
DIPPED LATEX PRODUCTS
WET-COACERVANT DIPPING
DRY-COACERVANT DIPPING ( COAGULANT DIPPING )
EXAMPLES OF DRY COACERVANT SOLUTIONS ARE GIVEN BELOW: PARTS BY
WEIGHT (PBW)
HEAT SENSITIZED DIPPING
ELECTRO DEPOSITION
FORMERS
DIPPING TANKS
DIPPING MACHINES
SEQUENCE OF OPERATIONS
GLOVE PRODUCTION & MANUFACTURING
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
LATEX DIPPING
LATEX CONCENTRATE
COMPOUNDING
COAGULANT DIPPING
LATEX DIPPING
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
STRIPPING
TUMBLING
GLOVE PACKING
GLOVE STERILIZATION
FINISHED GLOVES
LATEX COMPOUND DESIGN FOR DIPPED GOODS
POLYMER:
FILLERS:
SOFTENERS:
STABILISERS:
ANTIOXIDANTS:
VISCOSITY MODIFIERS:
OTHER ADDITIVES
BRIEF ABOUT VULCANIZATION & ACCELERATORS
ACCELERATORS:
RAW MATERIAL
EXAMINATION GLOVES USED IN HEALTHCARE
PROCESS FLOW DIAGRAM
FORMULATION
NR LATEX GENERAL FORMULATION– GLOVES FOR SURGICAL PURPOSE
NR LATEX GENERAL FORMULATION– GLOVES FOR DOMESTIC & ELECTRICAL URPOSE
FUTURE DEVELOPMENTS
NITRILE TECHNOLOGY IS RAPIDLY ADVANCING AND A RANGE OF DEVELOPMENTS
IS PREDICTED:
1) CLEANROOM GLOVES
2) ACCELERATOR FREE GLOVES
3) AQL 0.65
ADVANTAGE & DISADVANTAGE
ADVANTAGE & DISADVANTAGE
THE QUALITY-CONTROL PHASE
MARKET POSITION
PRODUCT SEGMENT
FORM SEGMENT REVIEW
KEY BENEFITS FOR INDIA DISPOSABLE GLOVES MARKET:
BY PRODUCT
BY FORM
BY APPLICATION
BY DISTRIBUTION CHANNEL
MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS
NR LATEX
POLYETHYLENE OXIDE FATTY ALCOHOL
NBR LATEX
KOH SOLUTION
POLYPHENOL (ANTIOXIDANT DISPERSION)
STYRENATED PHENOL (ANTIOXIDANT DISPERSION)
ZINC OXIDE
SULPHER
ZDEC, ZDBC, TMTD
RAW MATERIAL PHOTOGRAPHS
NBR LATEX
NR LATEX
KOH SOLUTION
STYRENATED PHENOL
ZINC OXIDE
SULPHER
ZDEC
ZDBC
TMTD
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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