GRAIN BASED ETHANOL PLANT (CAP: 30 KL/DAY)
[EIRI/EDPR/4472] J.C.: 2686XL
The energy demand in our country is rising due to an expanding economy, growing population, increasing urbanization, evolving lifestyles and rising spending power. About 98% of the fuel requirement in the road transportation sector is currently met by fossil fuels and the remaining 2% by biofuels. Today, India imports 85%2 of its oil requirement. The Indian economy is expected to grow steadily despite temporary setbacks due to the COVID pandemic. This would result in a further increase of vehicular population which in turn will increase the demand for transportation fuels. Domestic biofuels provide a strategic opportunity to the country, as they reduce the nation’s dependence on imported fossil fuels. In addition, when utilized with appropriate care, biofuels can be environmentally friendly, sustainable energy sources. They can also help generate employment, promote Make in India, Swachh Bharat, doubling of farmers’ incomes and promote Waste to Wealth generation.
Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.
Achieving energy security and the transitioning to a thriving low carbon economy is critical for a growing nation like India. Blending locally produced ethanol with petrol will help India strengthen its energy security, enable local enterprises and farmers to participate in the energy economy and reduce vehicular emissions. The Government of India notified the National Policy on Biofuels –2018 (NPB–2018) on 4.06.2018 wherein, under the Ethanol Blended Petrol (EBP) Program, an
Indicative target of 20% blending of ethanol in petrol by 2030 was laid out.
COST ESTIMATION
Plant Capacity 30 KL/Day
Land & Building (16,140 sq.mt.) Rs. 20.31 Cr
Plant & Machinery Rs. 55.68 Cr
Working Capital for 0.5 Month Rs. 2.67 Cr
Total Capital Investment Rs. 81.70 Cr
Rate of Return 30%
Break Even Point 57%
CONTENTS
INTRODUCTION
OVERVIEW OF ETHANOL IN INDIA
NATIONAL POLICY ON BIOFUELS
PROPERTIES
SOURCES OF ALCOHOL
USES/APPLICATIONS
ETHANOL SUPPLY PROJECTION IN INDIA
ESTIMATION OF SUPPLY & CAPACITY AUGMENTATION
AVAILABILITY OF FEED-STOCKS FOR ETHANOL PRODUCTION
FUEL ETHANOL DEMAND IN INDIA
ETHANOL BLENDING PROGRAMME IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
TRADE AND TECHNICAL NAMES
ORGANISM USED IN PRODUCTION OF ALCOHOL
BIS SPECIFICATION
MANUFACTURING PROCESS
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
TECHNOLOGY
POLLUTION CONTROL
ENVIRONMENT MANAGEMENT PLAN
PLANT & MACHINERY (BROADLY)
LABORATORY EQUIPMENTS (BROADLY)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY PLANT LAYOUT
CONCLUSIONS
ANNEXURES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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