Detailed Project Report (DPR) on granite and other stone blocks processing and polishing

GRANITE & OTHER STONE BLOCKS PROCESSING & POLISHING
[CODE NO.3195]


Granite Slab and Tiles are used in buildings for the purpose of wall paneling and for the decoration of walls in the development of buildings (industrial or residential.)

Moving across the glorious past, enriched with tradition and skill, India has emerged as a nation devoted to industrial development on sound modern lines. India's industrial progress present a wide spread pattern of modern industries covering wide areas of industrial activities and pulsating with modern know - how and research. The wide spread popularity of granite tile is more evident in major public monumental buildings of traditional or conservative designs.
The new users of granite tile are also steadily growing. So far, for exterior granite is used both structurally and as a veneer, for certain walls, column facing trim. For interior, its uses is even more diversified, for nearly every type of practical and aesthetic need. A brief listing of interior uses would include floor, stairs wall facing, and column, toilet, bathroom etc. A decorative for many purposes. In all these areas granite is unexcelled for end using beauty and low maintenance.

The granite slab and tiles of different sizes having dimension for slab 30cm x 30cm, 40cm x 40cm, 60 x 40cm, 80cm x 40cm, 90cm x 40cm and for tiles dimension is 15cm x 10cm, 20cm x 10cm, 30cm x 10cm and the thickness for slab should be in range of 18mm to 20mm for tiles thickness is 7/8mm.

It is also used in the construction of forts temples, palaces, and other buildings in South India. Ancient forts such as the Janjore Fort in Tamil Nadu the Golkonda Fort near Hyderabad and Chitradurga and Bellar Forts in Karnataka are important examples of the use of granite. The slatue of Sri Gomateshwari (Bahubali) at shravanbelgoola in Karnataka is an outstanding work-piece in granite.

Granites are widespread through-out the Archaean terrain. The Archeans which are the oldest stocks of the earth's crust occur at the bottom of the stratified formation of the Cambrian in all countries of the world.

Regarding their structure and composition they exhibit similar characteristics every where. They form the core of all the mountain chains of the world and the foundation of all its great ancient plain. The rocks of the Archaean system cover several hundred thousand kilometers in India. By far the largest part of the peninsular India is occupied by this ancient crystalline complex. The Archacan system includes Dharwars, Charnockites, Bundelkhand greiss, banded greissic complex, older metamorphics, and basement complex. They
occupy wide areas in Assam, Bihar, West Bengal, Madhya Pradesh, Rajasthan, Gujarat, Maharashtra and Orissa, besides the southern states of Karnataka, Goa, Andhra Pradesh, Kerala, Tamil Nadu and Pondicherry.

COST ESTIMATION

Plant  Capacity                                                     :     2800.00 Cubit Feet/day
land & Building (12000 Sq.Mtr)                         :    Rs. 5.20 Cr
Plant & Machinery                                                 :    Rs. 2.35 Cr
Working Capital for 4 Months                              :    Rs. 9.60 Cr
Total Capital Investment                                      :    Rs. 17.95cr
Rate of Return                                                       :    31%
Break Even Point                                                   :    52%

INTRODUCTION    
USES & APPLICATIONS    
THE MAIN USES OF GRANITE ARE:    
LOCATION OF PLANT    
WEAR FACTOR FOR INDIAN GRANITES    
PROPERTIES OF GRANITE    
PRINCIPAL IMPORTING COUNTRIES OF GRANITE, SANDSTONE ETC.    
PRINCIPAL EXPORTING COUNTRIES OF GRANITE    
COMPOSITION AND PHYSICAL PROPERTIES OF GRANITES    
CHEMICAL COMPOSITION OF GRANITES IN INDIA    
B.I.S. SPECIFICATION    
MARKET STRATEGY    
BUSINESS AND GRANITE AREAS    
GRANITE SLAB CUTTING & POLISHING UNIT    
INFRASTRUCTURE    
LOGISTICS OPERATIONS    
GRANITE MARKET OF THE WORLD    
GRANITE MARKETS    
INDIAN GRANITE EXPORT DATA & EXPORT SHIPMENT    
DATA OF INDIA (IN THE YEAR 27.04.2014)    
PRODUCTION OF GRANITE IN INDIA    
(IN THE YEAR 2010 TO 2017)    
EXPORT AND IMPORT DATA OF GRANITE    
(IN THE YEAR 2010 TO 2017)    
INSTALLED CAPACITY PRODUCTION & CAPACITY UTILIZATION OF GRANITE
(IN THE YEAR 2010 TO 2017)    
APPARENT CONSUMPTION OF GRANITE IN INDIA    
(IN THE YEAR 2010 TO 2017)    
ESTIMATED DEMAND (IN THE YEAR 2016 TO 2021)    
DEMAND SUPPLY GAP (IN THE YEAR 2021)    
DETAILED EXPORT DATA OF INDIAN BLACK GRANITE BLOCKS    
MARKET POTENTIAL    
SPECIAL NOTES:    
MANUFACTURERS/EXPORTERS    
OF GRANITE SLABS AND TILES    
ARTIFICIAL VS NATURAL GRANITE    
THERE ARE THREE MAIN REASONS:    
NATURAL STONE VS. ENGINEERED STONE FOR KITCHEN AND BATHROOM BENCH TOPS    
NATURAL STONE VS. ENGINEERED STONE    
NATURAL STONE    
ENGINEERED STONE    
QUARRYING    
SAWING    
POLISHING    
SANDBLASTING    
CARVING    
ETCHING    
PROCESS OF MANUFACTURE    
THE MANUFACTURING PROCESS UNIT INVOLVES THE FOLLOWING    
GRANITE POLISHING MACHINE    
PROCESSING OPERATION    
PROCESSING TECHNIQUE    
PROCESS FLOW DIAGRAM    
PLANT LAYOUT    
SWOT ANALYSIS    
SWOT ANALYSIS OF STONE INDUSTRY    
STRENGTHS    
WEAKNESSES    
OPPORTUNITIES    
THREATS    
IMPLEMENTATION SCHEDULE    
SUPPLIERS OF PLANT & MACHINERIES    
IMPORTED    
INDIGENOUS    
SUPPLIERS OF RAW MATERIALS    
GRANITE BLOCKS    
NAME & ADDRESSES OF MACHINE & EQUIPMENT SUPPLIERS FOR PROCESSING ENGINEERED GRANITE    
GRANITE SLABS & TILES PLANT    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET