Detailed Project Report (DPR) on hand wash (high foaming and fragrance) with manufacturing proces and formulations

HAND WASH (HIGH FOAMING AND FRAGRANCE) WITH MANUFACTURING PROCESS AND FORMULATIONS
[CODE NO. 2061]


     An antibacterial soap is a cleansing product designed to kill germs on the hands or body. These soaps are made in either liquid or bar form by blending detergent additives with ingredients, which have antimicrobial properties.
Background

Antibacterial soaps were originally marketed as deodorant soaps to control body odor caused by the action of bacteria on perspiration. These products, sold in bar form, gained popularity in the 1950s under such well-recognized brand names as Dial and Lifebouy. While many of these bar soaps are still available today, liquid antibacterial soaps used for disinfecting hands are becoming increasingly more popular. Major brands include Lever's Caress, Dove's Liquid and Proctor and Gamble's Oil of Olay liquid. In addition to these products intended for consumer use, other antibacterial cleansers are available for use by health care professionals. Such specialty products include surgical scrubs, wound disinfectants, and wound cleansers. In the United States, all soaps that make antibacterial claims are classified as over-the-counter (OTC) drugs because they are sold to kill germs. This designation means they can be purchased without a prescription as long as they adhere to guidelines set forth by the Food and Drug Administration (FDA).

An antibacterial soap is designed to safely kill germs and cleanse the skin. The formulator must therefore consider the types of organisms the product should be effective against and how much time is required for the product to work. The formulator must also consider factors related to cleansing such as foam quality, speed of foaming, rinsability, and skin feel, to name a few. In addition, the product's aesthetic qualities (how it looks and smells) must also be evaluated. The chemist formulating such products must address all of these factors. The chemist must design the formula, (a recipe which identifies the ingredients and the quantities used), the manufacturing procedure (which instructs how to make the product), and the product specifications (which describe the quality of the finished soap.)

     To obivate the shortcoming of cake or bar soap liquid soaps are utilized.  Liquid soaps are most popular for normal use of soap in public washrooms.  These are used widely in public buildings, schools, hotels, hospital and institutions.  Besides providing better rinsing than cake or powdered soaps, liquid soap is more and more economical. It is manufactured in large batches and sold bulk, and does not have to go through crouching drying, milling grinding wrapping packing  etc.

     The  main difference between liquid soap is that the  former is  saponified with caustic potash and latter with caustic  soda. When suitable oils are used, caustic potash produces a soap  that will give a rich lather in low concentrations.

     Liquid soaps including are formulated with the more soluble, potassium,  ammonium or triethanol amine soaps of coconut.  olive or other  low titre oils.


COST ESTIMATION

Plant Capacity                                           500.00 KGS/day   
Land & Building (500 Sq.Mtr)                   Rs. 62.00 Lacs
Plant & Machinery                                       Rs.10.00 Lacs
W.C. for 1 Month                                          Rs. 10.50 Lacs
Total Capital Investment                            Rs. 85.00 Lacs
Rate of Return                                             26%
Break Even Point                                         62%

INTRODUCTION                                            
PROPERTIES                                            
REQUIREMENTS FOR LIQUID TOILET SOAP                        
RAW MATERIALS                                            
USES AND APPLICATIONS                                    
B.I.S.SPECIFICATION                                        
MARKET SURVEY                                            
HAND WASH MARKET IN
EVOLUTION OF HAND WASH MARKET IN INDIA                        
MAJOR MARKETING CAMPAIGNS  BY MAJOR BRANDS:                
EXPORT DATA OF LIQUID HAND WASH                            
FORMULATION OF HAND WASH                                
MANUFACTURING PROCESS OF HAND WASH (LIQUID)                
PROCESS IN DETAILS                                        
FORMULATIONS OF LIQUID HAND SOAP                            
FORMULATION OF LIQUID HAND WASH SOAP                        
FORMULATION OF LIQUID HAND WASH                            
PROCESS FLOW DIAGRAM                                    
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
PROJECT IMPLEMENTATION SCHEDULES                        
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET