HDPE CONTAINERS (BOTTLES) FOR USFDA APPROVED PHARMACEUTICAL PRODUCTS (SIZE: 60CC, 90CC, 150CC, 200CC)
(EIRI/EDPR/1904) J.C. 779
INTRODUCTION
Thermo-plastic materials like High Density Polythene (HDPE) can be blow moulded into containers of different sizes and shapes. Some of the common items that are produced include bottles and containers of different size. Bottles and containers are more than half of all HDPE packaging products. Their light weight, flexibility, corrosion and chemical resistance have made these plastic products popular for storage and handling of water, petrol, diesel etc.
HDPE Bottles are used for detergents, shampoos, motor oil, milk and other liquid products and drugs and cosmetic products. Milk bottles are the single biggest HDPE packaging material. Most milk and water bottles use a natural colored HDPE resin. Bottles used for detergents, shampoos and other products often have colorants added to the resin. Injection moulded HDPE containers are used for products such as margarine and yogurt. Bottles have 90 percent of the HDPE "rigid package" market; while containers have the remainder. HDPE resin also can be used to make bottle and container caps, and flexible packaging such as sacks and trash bags. HDPE bottles and containers have been displacing heavier metal, glass and paper packaging since 1970s.
The features which make HDPE the first choice are the following:
• Highly cost-effective material
• Excellent fitness for use
• Wide-ranging design potential and processing flexibility,
• Excellent polymer supported by a good depth of market experience at all points in the value chain,
• Meets the environmental requirements imposed by modern-day society.
Thus, industry has recognized HDPE as the plastic container of choice to ensure purity of its contents.
HDPE containers have become very popular among health conscious individuals who want to store their items in the best food grade plastic material possible. HDPE plastic may be identified by its milky translucent or opaque white colour.
High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a polyethylene thermoplastic made from petroleum. It takes 1.75 kilograms of petroleum (in terms of energy and raw materials) to make one kilogram of HDPE. HDPE is commonly recycled, and has the number "2" as its recycling symbol. In 2010, the global HDPE market reached a volume of more than 50 million tons.
HDPE has little branching, giving it stronger intermolecular forces and tensile strength than lower-density polyethylene. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120°C/248°F for short periods, 110°C/230°F continuously). High-density polyethylene, unlike polypropylene, cannot withstand normally-required autoclaving conditions. The lack of branching is ensured by an appropriate choice of catalyst (e.g., Ziegler-Natta catalysts) and reaction conditions. HDPE contains the chemical elements carbon and hydrogen.
COST ESTIMATION
Land & Building (930 sq.mt.) Rs. 65.44 Lac
Plant & Machinery Rs. 2.46 Cr
Working Capital for 2 Months Rs. 62.82 Lac
Total Capital Investment Rs. 3.88 Cr
Rate of Return 18%
Break Even Point 68%
CONTENTS
INTRODUCTION
BIS SPECIFICATION
SPECIFICATION OF POLYETHYLENE
DETAILS OF RAW MATERIALS
SAFETY ASSESSMENT FOR HIGH DENSITY POLYETHYLENE (HDPE) RESIN
GLOBAL PRODUCTION OF POLYETHYLENE
OVERVIEW OF PHARMACEUTICAL INDUSTRY IN INDIA
GOVERNMENT INITIATIVES AND INVESTMENT
CHALLENGES & FUTURE GROWTH
MARKET SURVEY
PRESENT MANUFACTURERS OF HDPE BOTTLES
PROPERTIES OF POLYETHYLENE HIGH DENSITY
COMPRESSION BLOW FORMING PROCESS
MANUFACTURING PROCESS OF HDPE BOTTLES
PROCESS FLOW DIAGRAM
EXTENSION BLOW MOULDING PROCESS
MANUFACTURING PROCESS OF HDPE BOTTLES USING EXTRUSION BLOW MOULDING MACHINE
MOULDING PROCESS FOR HDPE BOTTLES
ADVANTAGE AND DISADVANTAGE OF EXTRUSION
BLOW MOULDING PROCESS
DETAILS OF BLOW MOULDING PROCESS AND BLOW MOULDING MACHINE
TYPOLOGIES OF BLOW MOLDING EXTRUSION BLOW MOLDING
INJECTION BLOW MOLDING
STRETCH BLOW MOLDING
BLOW MOULDING MACHINE
POLICIES AND PROCEDURE FOR TYPE III DMF
FOR PACKAGING MATERIALS
RAW MATERIALS CALCULATION
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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