Detailed Project Report (DPR) on HDPE Pipes Manufacturing Unit (75MM Extruder) Size 1 Inch to 5 Inch OD

Detailed Project Report (DPR) on HDPE Pipes Manufacturing Unit (75MM Extruder) Size 1 Inch to 5 Inch OD

HDPE PIPES MANUFACTURING UNIT (75MM EXTRUDER) SIZE 1 INCH TO 5 INCH OD

[EIRI/EDPR/1678] J.C. 499


INTRODUCTION

Provision of drinking water supply, or in other words `piped' water supply to urban and rural population, constitutes an important aspect of developmental programmes in many countries. Among several materials for pipes and fittings, plastics, though of recent origin, have offered vast potentialities both economical and technical, for exploitation by the engineers, architects and builders of the plastic materials, polyethylene (low and high density) and unplasticized PVC (rigid PVC) have been the prime contender, though to a fairly smaller extent, polypropylene and ABS have made their appearance in this field. A whole range of sanitary fittings and fixtures viz, taps, showers, gratings, basin and sink wastes, waste traps, float balls and valves, syphons for flushing cystems are also currently available in the market, moulded in different suitable plastics.

These HDPE pipes and fittings have a high degree of corrosion resistance are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability.

As such law & high density pipes are various fields viz. agriculture industry.


COST ESTIMATION

Plant Capacity            2.50 MT/Day

Land & Building (1000 sq.mt.)    Rs. 1.70 Cr

Plant & Machinery                    Rs. 75.00 Lac

Working Capital for 3 Months    Rs. 1.86 Cr

Total Capital Investment          Rs. 4.43 Cr

Rate of Return                          33%

Break Even Point                      47%


CONTENTS

INTRODUCTION

USES AND APPLICATION

PROPERTIES

RESISTANCE OF POLETHYLENE TO CHEMICAL REAGENTS (IN MASSIVE FORM)

B.I.S. SPECIFICATION

MARKET SURVEY

INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION OF HDPE PIPES

APPARENT CONSUMPTION OF HDPE PIPES

ESTIMATED DEMAND

DEMAND SUPPLY GAP

PRESENT MANURACTURES OF HDPE PIPES

RAW MATERIALS

MANUFACTURING PROCESS OF HDPE PIPES

PROCESSING DETAILS OF HDPE PIPE EXTRUSION

TROUBLE SHOTING IN POLYETHYLENE PIPE EXTRUSION

TESTING AND QUALITY CONTROL OF HDPE PIPES

PROCESS FLOW DIAGRAM OF HDPE PIPES

BASIC DIE BODY ASSEMBLY CONSISTS OF THE FOLLOWING PARTS:

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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