HERBAL EXTRACTION UNIT
[CODE NO.3937]
Humans are dependent on plants for basic needs such as food, clothing, and shelter for centuries. Plants have also been used as arrow and dart poisons for hunting, poisons for murder, hallucinogens used for ritualistic purposes, stimulants for endurance, and hunger suppression, as well as inebriants and medicines. Medicinal plants have been a source of wide variety of biologically active compounds for many centuries and used extensively as crude material or as pure compounds for treating various disease conditions. Relatively 1–10% of plants are used by humans out of estimated 250,000–500,000 species of plants on Earth.
Plant-based traditional medicine plays a key role in the development and advancement of modern studies by serving as a starting point for the development of novelties in drug discovery. Various modern drugs were extracted from traditional medicinal plants through the use of plant material following the ethno botanical leads from indigenous cures used by traditional medical systems. In developing countries and rural societies, the use of medicinal plants is both a valuable resource and necessity, and furthermore, it provides a real alternative for primary healthcare systems.
Plant extraction is a process that aims to extract certain components present in plants. It is a solid/liquid separation operation: a solid object (the plant) is placed in contact with a fluid (the solvent). The plant components of interest are then solubilised and contained within the solvent. The solution thus obtained is the desired extract.
Nature has bestowed our country with an enormous wealth of medicinal plants; therefore India has often been referred to as the Medicinal Garden of the world. Today, people around the globe are giving preference to alternative medicines such as ayurveda, naturopathy, homeopathy and herbal medicine. Herbal medicine is cost effective and less expensive than the medicines bought from an allopathic pharmacy.
Increasing realization of the side effects of allopathic medicines, coupled with the growing awareness about the medicinal benefits as well as therapeutic effect of herbal products is pushing up the demand for herbal extracts, dietary supplement sand herbal-based beauty aids worldwide. Herbal extraction and processing is very vast field. Some of the known projects are, rose plantation, cultivation & rose oil extraction plantation, cultivation of medicinal plant & herbs, Kali mahendi (henna), aloevera gel, aloevera gel & powder, aromatic plants cultivation & processing, asparagus cultivation & processing, ayurvedic churan & tablets, ayurvedic raw material from mercury a-singruph (hingula) or cinnabar (hgs), b-ras sindhoor, ayurvedic/herbal pharmacy, cough syrup, hair dyes (hinna based), herbal natural essential oil (steam distillation process), herbal shampoo & cream, herbal concentrate in the mfg. Of herbal drugs & concentrate, herbal extracts, herbal medicinal plant & processing, herbs cultivation & processing, herbs cultivation & processing, menthol crystal from menthol oil, patchouli oil, plantation, cultivation of medicinal plant & herbs, sindur roli bindi & gulal, tobacco based tooth powder, toilet & herbal soap, herbal capsules, herbal face paste, rajnigandha oil, amla cultivation, plantation, amla hair oil based on vegetable oil, aloe vera processing, artemisia vulgaris oil, aloevera gel, juice and powder, ayurvedic hair oil for colouring of hair oil, herbal wine, mehandi cone, hibiscus cultivation, herbal beer, azadirachtin from neem, neem based pesticide, moringa -miracle tree, etc.
COST ESTIMATION
Plant Capacity 1000 Ltr./Day
Land & Building (1000 sq.mt.) Rs. 68 Lac
Plant & Machinery Rs. 1.17 Cr
Working Capital for 1 Month Rs. 82 Lac
Total Capital Investment Rs. 3.15 Cr
Rate of Return 47%
Break Even Point 43%
INTRODUCTION
AN ALLIANCE BETWEEN SCIENCE AND TRADITION
A TECHNICAL PROCESS (THE GENERAL PROCESS)
MAIN SEPARATION PROCESSES
A SCALABLE PROCEDURE...
GRAPHIC OF THE PARAMETERS INFLUENCING EXTRACT QUALITY
PLANT-DERIVED DRUGS AND VARIOUS CLINICAL TRIAL STAGES
HERBAL EXTRACTS, CLASSIFICATION & POST HARVEST
PROCESSING
CLASSIFICATION OF EXTRACTS IN TERMS OF THEIR PHYSICAL
STATE
POST-HARVEST PROCESSING
STORAGE
GRINDING
TYPES OF EXTRACT (HERBAL)
LIQUID EXTRACTS (AKA TINCTURES)
DRIED POWDERED EXTRACTS
ESSENTIAL OILS
4. LIPOSOMAL BLENDS
DETAILS OF HERBAL EXTRACT
MANUFACTURING OF DRY EXTRACT
STANDARDIZED HERBAL EXTRACTS
HERBAL EXTRACTS (100% WATER SOLUBLE)
(MAINLY USED FOR BEVERAGES, PERSONAL CARE & NUTRACEUTICALS)
GUIDANCE ON EQUIVALENCE OF HERBAL EXTRACTS
IN COMPLEMENTARY MEDICINES
DEFINITIONS
FACTORS THAT INFLUENCE THE QUANTITY AND SPECTRUM OF COMPONENTS IN AN EXTRACT
FACTORS AFFECTING THE SPECTRUM OF COMPONENTS
EXTRACTED FROM HERBS
HERBAL MATERIAL
EXTRACTION SOLVENT
MANUFACTURING PROCEDURE
PERMITTED VARIATION IN FACTORS AFFECTING QUANTITY OF EXTRACT
HERBAL MATERIAL
EXTRACT SOLVENT
TYPE AND AMOUNT OF SOLVENT IN EXTRACT
MANUFACTURING PROCESS
EXTRACT RATIO
MAJOR RAW MATERIALS USED IN EXTRACTION
OF ESSENTIAL OIL
USES AND APPLICATIONS
A. ESSENTIAL OILS FROM FLOWERS:-
JASMINE OIL:-
LAVENDER OIL:-
B. ESSENTIAL OILS FROM HERBS SPIKENARD OIL
(JATAMANSI OIL):-
C. CINNAMON OIL:-
CINNAMON OIL:-
ZEODOARY OIL:-
USES AND APPLICATIONS OF SPICES
GINGER OR ADRAK
PEPPER OR 'KALIMIRCH'
CHILLIES OR 'LALMIRCH'
CARDAMOM OR 'ELAICHI'
TURMERIC OR 'HALDI'
CLEAVES OR 'LOUNG'
CINNAMAS OR 'DALCHISS'
CASSIA OR 'TEJPAT'
NUTMEG OR 'JAIPHAL'
ANISEED
BISHOP WEED OR 'AJWAN'
ALSPICS
ESSENTIAL OILS FROM SPICES:-
PHARAMACOLOGICAL PROPERTIES OF ESSENTIAL OILS
ANTISEPTICS:
EXPECTORANTS AND DIURETICS:
SPASMOLYTIC AND SEDATIVE:
OTHERS:
CHEMICAL CONSTITUENTS OF ESSENTIAL OILS
HYDROCARBON:
TERPENES:
MONOTERPENES [C10H16 ]
B. SESQUITERPENES
SESQUITERPENE LACTONES:
C. DITERPENES
ALCOHOLS
ALDEHYDES:
ACIDS
ESTERS
KETONES:
LACTONES
PATCHOULI – A MEDICINAL AND AROMATIC PLANT
HARVESTING OF PATCHOULI
DRYING OF PATCHOULI HERBAGE
FEATURES AND APPLICATION OF PATCHOULI OIL
APPLICATION OF PATCHOULI
PERFUMERY
THERAPEUTICS
MEDICINE
BURNERS AND VAPORIZERS
BLENDED MASSAGE OIL OR IN THE BATH
NEAT
LOTIONS AND CREAMS
PROPERTIES OF PATCHOULI OIL
ORIGIN OF PATCHOULI OIL
CHEMICAL COMPOSITION AND PRECAUTION
OF PATCHOULI OIL
PRECAUTIONS
THERAPEUTIC PROPERTIES
USES
B.I.S. SPECIFICATION
THE FOLLOWING SPECIFICATIONS ARE AVAILABLE.
OVERVIEW OF HERBAL MEDICINE IN INDIA
LIST OF MEDICINAL PLANTS WHOSE MARKET POTENTIAL
IS VERY HIGH
MARKET SURVEY OF HERBAL EXTRACT
COMPANIES FEATURED
SEGMENTATION
KEY PLAYERS
REGIONAL MARKET SUMMARY
GLOBAL MARKET, BY SOURCE
MINT
ROSEMARY
GLOBAL MARKET, BY FORM
GLOBAL MARKET, BY APPLICATION
FOOD & BEVERAGES
GLOBAL MARKET, BY REGION
IMPORT DATA OF HERBAL EXTRACT
GLOBAL MARKET POSITION OF ESSENTIAL OIL
PRODUCT INSIGHTS
APPLICATION INSIGHTS
REGIONAL INSIGHTS
COMPETITIVE INSIGHTS
MAJOR PRODUCERS OF ESSENTIAL OILS
MAJOR CONSUMER OF ESSENTIAL OILS
LARGEST GLOBAL MARKET PLACES FOR ESSENTIAL OIL
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS
OF ESSENTIAL OILS
MANUFACTURING PROCESS OF HERBAL EXTRACT
THE FILTRATE (EXTRACT) IS TRANSFERRED TO STORAGE
VESSELS.
PROCESS FLOW DIAGRAM OF HERBAL EXTRACT
SEQUENCES IN HERBAL EXTRACT
SORTING & MILLING
EXTRACTION
CONCENTRATION OF EXTRACT
DRYING
PULVERIZATION OF DRY EXTRACT
STORAGE OF EXTRACT
DETAILS OF HERBS EXTRACTION PROCESS
PREPARATORY WORK
PRE-EXTRACTION METHODOLOGY
STRUCTURE:
PRINCIPLE:
CHARACTER:
PROCESSING STEPS FOR HERBAL EXTRACT
HERBAL PREPARATION & FORMULA VERIFICATION
EXTRACTION
COLLECTION AND RESTORATION OF ESSENTIAL OIL
HERBAL CONCENTRATION
GRANULATION
FINISHED PRODUCT QC
PACKAGING AND APPEARANCES
MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL
OILS FROM FLOWERS, HERBS, SPICES BY SUPER
CRITICAL FLUID (CARBON DIOXIDE)
A. EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-
FROM FLOWERS:-
PROCESS FLOW DIAGRAM FOR EXTRACTION OF ESSENTIAL OILS
FROM FLOWERS USING SUPER CRITICAL FLUID METHOD
FROM HERBS
1. CLEANING:-
2. WASHING:-
3. DRYING:-
4. DISINTEGRATION INTO SMALL CHIP:-
PROCESS FLOW DIAGRAM FOR EXTRACTION OF ESSENTIAL
FLUID METHOD
PROCESS IN DETAILS FOR EXTRACTION OF ESSENTIAL OIL
EXTRACTION OF ESSENTIAL OILS USING STEAM DISTILLATION METHOD
METHOD OF EXTRACTION OF PATCHOULI OIL
STEAM DISTILLATION OF PATCHOULI ESSENTIAL OIL
FIGURE PILOT SCALE PATCHOULI STEAM DISTILLATION UNIT
FIGURE PATCHOULI ESSENTIAL OIL
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PULVERIZERS
SUPPLIERS OF LABORATORY TESTING EQUIPMENT
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF FLUIDIZED BED DRYER
SUPPLIERS OF MIXER
SUPPLIERS OF SIEVING MACHINE
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF RAW MATERIALS
MACHINERY PHOTOGRAPHS
HERB PULVERIZER
ROTARY EXTRACTOR
REACTION VESSEL
VIBRO SIFTER
NUTCH FILTER
AGITATOR
OCTAGONAL BLENDER
DRUM DRYER
CHROMATOGRAPHY COLUMN
SPRAY DRYER
ROTOCONE VACUUM DRYER (RCVD)
FOUR POINT CENTRIFUGE SUSPENDED
PERCOLATOR VERTICAL EXTRACTOR (BOTTOM OPENING TYPE)
AGITATED THIN FILM EVAPORATOR
FALLING FILM EVAPORATOR
MULTI MILL
VACUUM TRAY DRYER
REACTION VESSEL
DOUBLE CONE BLENDER
3 POINT CENTRIFUGE
MULTI MILL
SOLVENT STORAGE TANK
RAW HERBS GRINDER
MICRO PULVERIZER (MICRONIZER)
PRODUCT PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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