Detailed Project Report (DPR) on incontinence pads

Detailed Project Report (DPR) on incontinence pads
 
INCONTINENCE PADS
[CODE NO.3984]  
 
 
An incontinence pad is a small, impermeable multi-layered sheet with high absorbency that is used in the incontinence and health-care industries as a precaution against urinary incontinence. It is generally made of cotton if washable or paper if disposable. Incontinence diapers (or incontinence nappies) are a common incontinence pad. Incontinence pads are usually placed in an undergarment or on a bed or chair under a person. Incontinence pads are manufactured in light and heavy grades which offer a range of absorbencies, often referred to as a 'working capacity', which refers to the true absorbency an incontinence pad offers when in use. These sorts of pads can come as panty-liners, inserts, pads or even available as replacement underwear.
 
An adult diaper is a diaper specially designed to worn by a person suffering from problems like incontinence, mobility impairment or severe diarrhea. Different types of adult diapers available in the market are: all in one cloth adult diaper, contour cloth adult diaper, Adult Pull-up diapers, waterproof pants, disposable adult diapers and adult swim diapers.
 
Adult pull ups also known as pull ons or disposable underwear come with elastic waistbands and are used by wearers who prefer using the bathroom when possible. Pull ons are available in a variety of waist sizes and come in elastic waist bands for a comfortable fit. Pull-on styles are easy to put on as well as remove, making them a far more convenient option to use and a good choice for wearer who uses the bathroom instead of using a diaper. Many wearers say pull-ups offer more dignity compared to brief diapers, as they resemble normal underwear.
 
 
COST ESTIMATION
 
Plant  Capacity              :       100000 Pads/Day                      
Land & Building (500 sq.mt.)    : Rs. 52.00 Lacs    
Plant & Machinery : Rs. 1.09 Cr 
Working Capital for 2 Month : Rs. 5.47 Cr 
Total Capital Investment : Rs. 7.57 Cr 
Rate of Return : 66%
Break Even Point : 31%
 
 
INTRODUCTION
IMPORTANT PROPERTIES OF INCONTINENCE PADS
RAW MATERIAL OF INCONTINENCE PADS
SIZE CHART OF INCONTINENCE PADS
MAIN COMPONENTS: WOOD PULP, SAP, NONWOVEN, PE FILM, 
   ADHESIVE ETC.
USES & APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
MACHINES USED FOR PRODUCTION OF INCONTINENCE PADS
DE-FIBERATION MACHINE:
CORE FORMING MACHINE:
NAPKIN FINISHING MACHINE:
UV TREATMENT UNIT:
SOFT TOUCH SEALING MACHINE:
QUALITY SPECIFICATIONS FOR INCONTINENCE PADS
DESCRIPTION
ACIDITY OR ALKALINITY
WATER ABSORPTION
EXUDATION
MARKET POSITION
FIGURE 1.  GLOBAL ADULT INCONTINENCE MARKET SHARE (%) 
    (US$ BN), BY END-USER, 2017
MARKET ANALYSIS
KEY PLAYERS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
    SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS 34
1.   RAW-MATERIAL SUPPLY:
2.   MARKETS:
3.   POWER AND FUEL SUPPLY:
4.   WATER SUPPLY:
5.   CLIMATE:
6.   TRANSPORTATION:
7.   WASTE DISPOSAL:
8.   LABOR:
9.   REGULATORY LAWS:
10.  TAXES:
11.  SITE CHARACTERISTICS:
12.  COMMUNITY FACTORS: 37
13.  VULNERABILITY TO WARTIME ATTACK:
14.  FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF FINISHED PRODUCTS
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF INCONTINENCE PADS PLANT AND MACHINERY
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
 
 
APPENDIX – A:
 
 1.  COST OF PLANT ECONOMICS  
 2.  LAND & BUILDING                                 
 3.  PLANT AND MACHINERY                             
 4.  FIXED CAPITAL INVESTMENT                         
 5.  RAW MATERIAL                                     
 6.  SALARY AND WAGES                                 
 7.  UTILITIES AND OVERHEADS                         
 8.  TOTAL WORKING CAPITAL                           
 9.  COST OF PRODUCTION                               
10.  PROFITABILITY ANALYSIS                           
11.  BREAK EVEN POINT                                 
12.  RESOURCES OF FINANCE                       
13.  INTEREST CHART                                   
14.  DEPRECIATION CHART                               
15.  CASH FLOW STATEMENT                               
16.  PROJECTED BALANCE SHEET      
 
 
 

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