Detailed Project Report (DPR) on injection moulding of chairs

                                               
INJECTION MOULDING OF CHAIRS
CODE NO.1717]


    Due to the very low consumption as compared to developed countries and even in India, a large gap is to be filled by introducing new and cost effective products. Customers with low purchasing power don’t have any option other than plastic furniture. Middle and lower classes in Pakistan is major buyer and these classes are 65% of total population. Also there are very few players in this business. The business of Molded Furniture has marked its place in the country through growth during the last ten years. This growth has opened up new opportunities. The prime reason for this is awareness about the product. Along with that, companies are offering conditional warranty of plastic chairs minimizing risk of customer. Molded Furniture is basically produces in developed countries to be used as Lawn Furniture and outdoor restaurants. As trends are from developed countries, it was introduced in Pakistan around 1984-1985 by a Karachi based firm. Then a factory was installed in Gujranwala and then with the passage of time now there are some main 7units producing plastic chairs, tables, baby products, etc day and nights. Due to low purchasing power people in Pakistan found this product cheap, associated with warranty covering the risk of consumers. Customer bank is increasing day by day with the penetration of companies, by introducing new and economical models, variety of colors, exports to Afghanistan, etc.


COST ESTIMATION

Plant Capacity                                       960 Chairs/Day
 Land & Building                                  Rented
Plant & Machinery                               Rs.59.00 Lacs       
W.C. for 1 Month                                 Rs. 18.00 Lacs  
Total Capital Investment                   Rs.79.56 Lacs            
Rate of Return                                    104%  
Break Even Point                                36%

•    INTRODUCTION    
•    PROPERTIES    
•    OTHER MATERIALS USED IN THE PRODUCTION OF PLASTIC FURNITURE    
•    USES & APPLICATIONS    
•    MARKET POSITION    
•    BHAVESH VARMORA, MANAGING DIRECTOR, VARMORA GROUP “PLASTIC FURNITURE IS RAPIDLY GROWING FOOTPRINTS IN INTERIOR DESIGNING AND ARCHITECTURE”    
•    PLASTIC CHAIR EXPORT DATA & EXPORT SHIPMENT DATA OF INDIA    
•    PRESENT MANUFACTURERS/EXPORTERS OF PLASTIC MOULDED FURNITURES    
•    B.I.S. SPECIFICATION    
•    PLASTIC CHAIR PRODUCTION LINE    
•    INJECTION MOLDING    
•    MATERIAL SELECTION    
•    ABS    
•    PROPERTIES OF UNFILLED & GLASS FILLED POLYSTYRENE & S A M    
•    MODERN PLASTIC CHAIR    
•    RAW MATERIAL    
•    MANUFACTURING PROCESS    
•    INJECTION MOULDING DATA    
•    PROCESS FLOW SHEET DIAGRAM    
•    DIVERSIFICATIONS    
•    INJECTION MOULDING PROCESS    
•    PLANT LAYOUT    
•    PRINCIPLES OF PLANT LAYOUT    
•    PLANT LOCATION FACTORS    
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
•    PROJECT IMPLEMENTATION SCHEDULES    
•    ADDRESSES OF SUPPLIERS OF RAW MATERIALS    
•    COMPLETE PLANT SUPPLIERS FOR PLASTIC MOULDED CHAIRS    
•    SUPPLIERS OF PLANT & MACHINERY    

    
APPENDIX –A

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT  PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)