Industry Overview
Almond is a high-value and highly non-perishable nut fruit with sustained market demand. When properly dried, almonds can be stored for a year or longer, providing value to both consumers and growers. Limited production has historically been associated with the availability of suitable growing sites. However, the identification of new varieties has created opportunities for almond cultivation across wider areas of the Potohar tracts, with the potential for increased production.
Almonds also offer significant export potential because of their long shelf life and versatility. They can be exported as dried nuts or processed into presentable packs of roasted kernels for markets in the Middle East and Europe.
The almond fruit is a drupe comprising an outer hull and a hard shell containing the seed. Almonds may be marketed shelled or unshelled, while blanched almonds are shelled almonds treated with hot water to soften and remove the seed coat. In India, almond consumption is supported by a long-standing tradition of soaking and peeling almonds for family consumption. More recent marketing initiatives have also promoted almonds as snacks and highlighted their associations with beauty, health, and immunity.
The proposed project is a Green Field Project for an In Shell Almond Processing facility with an installed capacity of 14286 Kg / Day. The net production of Almond (Clean) is 10000 Kg/ Day.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 10,000 Kg./Day |
| Land & Building (2550 sq.mt.) | Rs. 12 Lac |
| Plant & Machinery | Rs. 10 Lac |
| Working Capital for 1 Month | Rs. 15.32 Cr |
| Total Capital Investment | Rs. 15.60 Cr |
| Rate of Return | 11% |
| Break Even Point | 58% |
Content Index
- INTRODUCTION
- USES/BENEFITS
- COMPOSITION (TYPICAL)
- MARKET OVERVIEW
- FSSAI STANDARDS
- RAW MATERIAL
- PRODUCT/BY-PRODUCT
- CERTIFICATE OF FOOD SAFETY AND STANDARD AUTHORITY
- CUSTOMS CLEARANCE
- MANUFACTURING STEPS/PROCESS FLOW
- EMISSIONS AND CONTROLS
- PLANT & MACHINERY (BROADLY)
- PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS
- PLANT LOCATION FACTORS
- UTILITY REQUIREMENT (ESTIMATED) - MONTH
- GENERATION AND MANAGEMENT OF WASTES
- SAFETY REQUIREMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- PRELIMINARY PLANT LAYOUT
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
An in-shell almond processing facility is a plant designed to process almonds while handling the hard shell surrounding the seed. Processing can include receiving, cleaning, grading, shell handling, and related operations needed to prepare almonds for further processing or sale. The proposed project is specifically described as an In Shell Almond Processing facility and is planned as a Green Field Project. The report specifies an installed capacity of 14286 Kg / Day and a net production of Almond (Clean) of 10000 Kg/ Day.
Almond processing is commercially attractive because almonds have sustained consumer demand, a long shelf life, and export potential. Properly dried almonds can be stored for a year or longer, reducing the perishability associated with many agricultural products. The report also identifies opportunities to market almonds both as dried nuts and as roasted kernels in attractive packs. These characteristics can support value addition, product diversification, and access to domestic and international markets.
Almonds can be handled and marketed as in-shell almonds, shelled kernels, and blanched almonds, among other processed forms. In-shell almonds retain their hard shell, while shelling removes the shell to expose the seed. Blanching involves treating shelled almonds with hot water to soften the seed coat before removing it. The report also identifies roasted kernels in attractive packs as a potential export product, particularly for Middle East and Europe markets.
The principal raw material for an almond processing facility is almonds suitable for processing. Depending on the intended product, the incoming material may be received in shell and subsequently cleaned, graded, cracked, shelled, or otherwise processed. Raw-material quality, consistency, moisture condition, variety, and freedom from contamination are important considerations because they influence processing performance and final product quality. The project report specifically identifies RAW MATERIAL as a dedicated area of the proposed feasibility report.
Almond processing requires appropriate food-safety controls, regulatory compliance, and hygienic manufacturing practices. The report includes FSSAI STANDARDS and CERTIFICATE OF FOOD SAFETY AND STANDARD AUTHORITY among the proposed report sections, indicating that regulatory and food-safety requirements are important project considerations. A processing facility should establish suitable controls for raw-material handling, sanitation, personnel hygiene, contamination prevention, storage, packaging, and traceability in accordance with the applicable requirements.
Utilities and waste-management systems should be designed around the specific processing equipment, production schedule, and site requirements. Typical considerations can include electrical power, water, ventilation, material handling, sanitation, and suitable storage. Almond processing may generate shells, hulls, rejected material, dust, and other solid or process wastes, making segregation, collection, safe storage, reuse, recycling, or appropriate disposal important. The report specifically includes utility requirements, emissions and controls, and generation and management of wastes as project-planning topics.
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