INSTALLATION OF UNIT FOR FABRICATION OF SHUTTERING/SCAFFOLDING MATERIAL [CODE NO.3663]
“Form work or shuttering is a temporary construction used as a mould for structure, in which concrete is placed & in which it hardens and matures”.
Definition of Formwork:
The term ''Formwork indicates a temporary structure erected to receive wet concrete and to hold it in place, till it is sufficiently hard and strong to be self-supporting without any deformation. The other synonymous terms used are: shuttering and centering. The formwork can be of different materials and different types depending upon the type of structure and site requirements, economy, safety and quality required in the finished work.
When concrete is placed, it is in plastic state. It requires to be supported by temporary supports and castings of desired shape till it becomes sufficiently strong to support its own weight. This temporary casing is known as the formwork or forms or shuttering.
COST ESTIMATION
Plant Capacity 23 MT/Day
Land & Building (8000 sq.mt.) Rs. 8.06 Cr
Plant & Machinery Rs. 1.64 Cr
Working Capital for 2 Months Rs. 6.41 Cr
Total Capital Investment Rs. 16.61 Cr
Rate of Return 24%
Break Even Point 51%
INTRODUCTION
DEFINITION OF FORMWORK:
REQUIREMENTS OF GOOD FORMWORK
IMPORTANCE OF FORMWORK:
LIMITATIONS:
TYPES OF SHUTTERING
(A) SHUTTERING FOR COLUMN
(B) SHUTTERING FOR BEAM & SLAB FLOOR
(C) SHUTTERING FOR STAIRS
BELOW IS A LIST OF COMMONLY USED STEEL SHUTTER MATERIALS:-
A SHORT DESCRIPTION OF EACH MATERIAL IS GIVEN BELOW:
THE MAJOR COMPONENTS OF A CONCRETE FORMWORK ARE LISTED BELOW
COMPONENTS OF BEAM FORMWORK
BEAM FORMWORK INCLUDES THE FOLLOWING COMPONENTS:
COMPONENTS OF COLUMN FORMWORK
THE COLUMN SHUTTERING OR FORMWORK INCLUDES
THE COMPONENTS BELOW:
TYPES OF FORMWORK
1. CONVENTIONAL FORMWORK:
2. MS FORMWORK:
3. MODERN FORMWORK SYSTEMS:
MODERN FORMWORK SYSTEMS:
1. TABLE OR FLYING FORMWORK SYSTEMS:
2. COLUMN FORMWORK SYSTEM:
3. HORIZONTAL PANEL SYSTEMS:
4. VERTICAL PANEL SYSTEMS:
5. JUMP /CLIMBING FORMWORK SYSTEMS:
6. SLIP FORMWORK SYSTEM:
7. TUNNEL FORMWORK SYSTEM:
TYPES OF FORMWORK MATERIALS
(A) TIMBER FORMWORK:
(B) STEEL FORMWORK:
(C) PLASTIC FORMWORK:
(D) ALUMINIUM FORMWORK:
TYPES OF SCAFFOLDING
THE DIFFERENT TYPES OF SCAFFOLDINGS WHICH ARE GENERALLY USED:
SCAFFOLDING TYPES
USES & APPLICATION
(1) FLOOR FORMS
(2) SLAB FORM
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
FABRICATION PROCESS OF SHUTTERING/SCAFFLDING MATERIAL
MAIN COMPONENTS TO BE MANUFACTURED
(1) ACROW PROPS
DIFFERENT ACROW PROP SIZES
(2) SLAB FORMS STANDARD SIZES OF SLAB FORMS
(3) FLOOR FORMS
STANDARD SIZES OF FLOOR FORMS
(4) H-FRAME SYSTEM
H-FRAMES/WALL FORM SYSTEM/FLOOR SLAB FORM
H-FRAME (CROSS BRACE)
(5) H-FRAME SYSTEMS
(6) STANDARD SIZES OF H-FRAMES
(7) WALL FORM SYSTEM
DIFFERENT SIZES OF WALL FORM SYSTEM
PROCESS DESCRIPTION
(1) SHEET METAL CUTTING OPERATIONS
(A) SHEARING
(B) BLANKING
(3) BENDING
(4) GRINDING
(5) PAINTING
MARKET POSITION/OVERVIEW
CURRENT SCENARIO
CLASSIFICATION
FORM TYPES
INSULATING CONCRETE FORMS
WALL FORMS
COM-SHELLS
ARCHITECTURAL FORMS
FORMLINERS
DROPHEAD FORMWORK
FLYING FORMS
INFLATED FORMS
CONCRETE CANVAS (CC)
CONCRETE CANVAS SHELTERS (CCS)
FABRIC FORMS
SOME OF THE MAIN ADVANTAGES ARE;
SLIPFORM
NEW TRENDS
SCAFFOLDING WITNESSES NEWER DEMAND TRENDS
PRODUCTS & APPLICATIONS
NEW DESIGN REQUIREMENTS
MARKET HIGHLIGHTS
MARKET RESEARCH ANALYSIS
INDUSTRY INSIGHTS
SEGMENTATION BY MATERIAL TYPE
SEGMENTATION BY COUNTRY
COMPETITIVE LANDSCAPE
MARKET DYNAMICS
MATERIAL TAKEAWAY
REGIONAL TAKEAWAY
PLANT LAYOUT
SUPPLIERS OF SHUTTERING/SCAFFOLDING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF HOT ROLLED SHEETS
SUPPLIERS OF M.S. CHANNELS AND ANGLES
SUPPLIERS OF M.S. FLAT
SUPPLIERS OF M.S. PLATE
SUPPLIERS OF M.S. PIPE
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF COATING POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF FLYPRESS
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF POWER HACSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF POWDER COATING MACHINE
SUPPLIERS OF D.G. SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
