Industry Overview
Formwork, also known as shuttering or centering, is a temporary construction structure used as a mould to receive wet concrete and hold it in the required shape until the concrete becomes sufficiently hard and strong to support itself without deformation. Since freshly placed concrete is in a plastic state, temporary supports and casings are required to maintain the desired shape during setting and hardening.
Formwork can be manufactured from different materials and designed in various configurations depending on the type of structure, site requirements, economy, safety, and the quality required in the finished work. Common systems include conventional formwork, MS formwork, and modern systems such as table or flying formwork, column systems, horizontal and vertical panel systems, jump or climbing systems, slip formwork, and tunnel formwork.
The report covers formwork and scaffolding materials, their components, fabrication processes, applications, BIS specifications, plant layout, market position, new trends, design requirements, market analysis, and suppliers of raw materials, machinery, and related equipment. It also discusses materials such as timber, steel, plastic, and aluminium and manufacturing operations including shearing, blanking, bending, grinding, and painting.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 23 MT/Day |
| Land & Building (8000 sq.mt.) | Rs. 8.06 Cr |
| Plant & Machinery | Rs. 1.64 Cr |
| Working Capital for 2 Months | Rs. 6.41 Cr |
| Total Capital Investment | Rs. 16.61 Cr |
| Rate of Return | 24% |
| Break Even Point | 51% |
Content Index
- INTRODUCTION
- DEFINITION OF FORMWORK:
- REQUIREMENTS OF GOOD FORMWORK
- IMPORTANCE OF FORMWORK:
- LIMITATIONS:
- TYPES OF SHUTTERING
- (A) SHUTTERING FOR COLUMN
- (B) SHUTTERING FOR BEAM & SLAB FLOOR
- (C) SHUTTERING FOR STAIRS
- BELOW IS A LIST OF COMMONLY USED STEEL SHUTTER MATERIALS:-
- A SHORT DESCRIPTION OF EACH MATERIAL IS GIVEN BELOW:
- THE MAJOR COMPONENTS OF A CONCRETE FORMWORK ARE LISTED BELOW
- COMPONENTS OF BEAM FORMWORK
- BEAM FORMWORK INCLUDES THE FOLLOWING COMPONENTS:
- COMPONENTS OF COLUMN FORMWORK
- THE COLUMN SHUTTERING OR FORMWORK INCLUDES THE COMPONENTS BELOW:
- TYPES OF FORMWORK
- 1. CONVENTIONAL FORMWORK:
- 2. MS FORMWORK:
- 3. MODERN FORMWORK SYSTEMS:
- MODERN FORMWORK SYSTEMS:
- 1. TABLE OR FLYING FORMWORK SYSTEMS:
- 2. COLUMN FORMWORK SYSTEM:
- 3. HORIZONTAL PANEL SYSTEMS:
- 4. VERTICAL PANEL SYSTEMS:
- 5. JUMP /CLIMBING FORMWORK SYSTEMS:
- 6. SLIP FORMWORK SYSTEM:
- 7. TUNNEL FORMWORK SYSTEM:
- TYPES OF FORMWORK MATERIALS
- (A) TIMBER FORMWORK:
- (B) STEEL FORMWORK:
- (C) PLASTIC FORMWORK:
- (D) ALUMINIUM FORMWORK:
- TYPES OF SCAFFOLDING
- THE DIFFERENT TYPES OF SCAFFOLDINGS WHICH ARE GENERALLY USED:
- SCAFFOLDING TYPES
- USES & APPLICATION
- (1) FLOOR FORMS
- (2) SLAB FORM
- B.I.S. SPECIFICATION
- PROCESS FLOW DIAGRAM
- FABRICATION PROCESS OF SHUTTERING/SCAFFLDING MATERIAL
- MAIN COMPONENTS TO BE MANUFACTURED
- (1) ACROW PROPS
- DIFFERENT ACROW PROP SIZES
- (2) SLAB FORMS STANDARD SIZES OF SLAB FORMS
- (3) FLOOR FORMS
- STANDARD SIZES OF FLOOR FORMS
- (4) H-FRAME SYSTEM
- H-FRAMES/WALL FORM SYSTEM/FLOOR SLAB FORM
- H-FRAME (CROSS BRACE)
- (5) H-FRAME SYSTEMS
- (6) STANDARD SIZES OF H-FRAMES
- (7) WALL FORM SYSTEM
- DIFFERENT SIZES OF WALL FORM SYSTEM
- PROCESS DESCRIPTION
- (1) SHEET METAL CUTTING OPERATIONS
- (A) SHEARING
- (B) BLANKING
- (3) BENDING
- (4) GRINDING
- (5) PAINTING
- MARKET POSITION/OVERVIEW
- CURRENT SCENARIO
- CLASSIFICATION
- FORM TYPES
- INSULATING CONCRETE FORMS
- WALL FORMS
- COM-SHELLS
- ARCHITECTURAL FORMS
- FORMLINERS
- DROPHEAD FORMWORK
- FLYING FORMS
- INFLATED FORMS
- CONCRETE CANVAS (CC)
- CONCRETE CANVAS SHELTERS (CCS)
- FABRIC FORMS
- SOME OF THE MAIN ADVANTAGES ARE;
- SLIPFORM
- NEW TRENDS
- SCAFFOLDING WITNESSES NEWER DEMAND TRENDS
- PRODUCTS & APPLICATIONS
- NEW DESIGN REQUIREMENTS
- MARKET HIGHLIGHTS
- MARKET RESEARCH ANALYSIS
- INDUSTRY INSIGHTS
- SEGMENTATION BY MATERIAL TYPE
- SEGMENTATION BY COUNTRY
- COMPETITIVE LANDSCAPE
- MARKET DYNAMICS
- MATERIAL TAKEAWAY
- REGIONAL TAKEAWAY
- PLANT LAYOUT
- SUPPLIERS OF SHUTTERING/SCAFFOLDING
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF HOT ROLLED SHEETS
- SUPPLIERS OF M.S. CHANNELS AND ANGLES
- SUPPLIERS OF M.S. FLAT
- SUPPLIERS OF M.S. PLATE
- SUPPLIERS OF M.S. PIPE
- SUPPLIERS OF DEGREASING CHEMICAL
- SUPPLIERS OF PICKLING CHEMICALS
- SUPPLIERS OF COATING POWDER
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF POWER PRESS
- SUPPLIERS OF SHEARING MACHINE
- SUPPLIERS OF ROLLING MACHINE
- SUPPLIERS OF FLYPRESS
- SUPPLIERS OF BENDING MACHINE
- SUPPLIERS OF MECHANICAL PRESS
- SUPPLIERS OF SHEET LAVELING MACHINE
- SUPPLIERS OF PUNCHING PRESS
- SUPPLIERS OF CNC PLASMA CUTTING MACHINE
- SUPPLIERS OF MILLING MACHINE
- SUPPLIERS OF POWER HACSAW
- SUPPLIERS OF GRINDING MACHINE
- SUPPLIERS OF MIG WELDING MACHINE
- SUPPLIERS OF POWDER COATING MACHINE
- SUPPLIERS OF D.G. SETS
- SUPPLIERS OF EOT CRANE
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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