Detailed Project Report (DPR) on instant tea & coffee (premixed with sugar and milk) with organic coffee premix and sugar free coffee premix composition

INSTANT TEA & COFFEE (PREMIXED WITH SUGAR AND MILK) WITH ORGANIC COFFEE PREMIX
AND SUGAR FREE COFFEE PREMIX COMPOSITION
 [CODE NO.3103]  


The commercial production of instant teas began in the 1940, and this form of tea has grown in popularity in the United States to the extent that it now
comprises 42% of tea sales in that country, although on a worldwide basis instant tea accounts for only a very small proportion (less than 5%) of
consumption.

The demand in the United States is for instant teas soluble in cold water, because it is iced tea which is the real basis for the success of instant tea
in that country.

In the other countries, hot tea is the preferred beverage and it would appear that here the popularity of tea bags has been the factor responsible for the
limited consumption of instant teas.

The basic steps in the preparation of instant teas are extraction of tea solids from fermented but unfired tea leaf black tea, or green tea, followed by
concentration of the extract, and drying of the concentrate to a powder.

Extraction may be effected by a variety of method among which counter current extraction and percolation methods have been widely used.
 Concentration of the extract is effected by evaporation of the water under reduced pressure at a moderately elevated temperature and during this process
various methods for trapping the escaping volatile compounds have been devised.

These trapped volatiles are concentrated and retained for incorporation into the final dried product.

The concentrated extract is turbid due to the formation of cream and solubilization of this cream is a fundamental problem in the production of
instant teas soluble in cold water.

The finals step of drying the concentrated tea extract is commonly achieved by spray drying, but other methods, such as freeze drying or drum drying are also
prevails.

Instant tea powder is extensively used in large quantity in various tea premixes. The main objective to produce instant tea powder is to save time & effort of mankind in preparation of tea and feel the people the actual taste of tea as & when they want to have a cup of tea.

The area of preparation & consumption of tea and hope that it will certainly change the method of preparation of tea in Indian society and abroad and
therefore the good quality of tea will be easily available to the people who are away from home. This product will also help the housewives to prepare
instant tea at home itself. It will save the time & effort of mankind in preparation of tea.

Almost each and every person of our society is accustomed to prepare and consume tea, but, the method of preparation of tea has not been changed since
its introduction in Indian society. Many of people who are used to spend a considerable time of his life into offices, classrooms, traveling etc. are
feelings a great thrust of tea, but they are helpless to have a good quality of tea for their consumption at that time.
Tea was originally only consumed by Anglicized Indians, and it was not until

the 1950s that tea grew widely popular in India through a successful

advertising campaign by the India Tea Board. Prior to the British, the plant

may have been used for medicinal purposes. Some cite the Sanjeevani tea plant

first recorded reference of tea use in India. However, studies have shown that

Sanjeevani plant was likely a plant unrelated to the tea plant (Camellia

sinensis) and more likely refers to either Selaginella bryopteris or

Desmotrichum fimbriatum.


COST ESTIMATION

Plant  Capacity                                  :       INSTANT TEA & COFFEE (SEE TURNOVER)
Land & Building (10000 Sq.MT)    :    Rs. 4.73 Cr
Plant & Machinery                            :    Rs.13.50 Cr
Working Capital for 2 Month          :    Rs.22.33 Cr
Total Capital Investment                :    Rs.41.00 Cr
Rate of Return                                 :    28%
Break Even Point                            :    46%


INTRODUCTION    
USES AND APPLICATIONS    
RAW MATERIALS FOR COFFEE    
GREEN COFFEE PROCESSING    
COMPOSITION OF THE GREEN COFFEE    
B.I.S. SPECIFICATIONS    
MARKET SURVEY    
IMPORT OF INSTANT TEA    
EXPORT OF INSTANT TEA    
INTRODUCTION ABOUT COFFEE SECTOR IN INDIA    
NESTLE'S MARQUEE BRAND HAS MAINTAINED ITS LEADERSHIP IN THE
INSTANT COFFEE MARKET EVEN IN ITS 50TH YEAR IN INDIA    
HUL PIPS NESTLE IN INSTANT COFFEE    
FUTURE OF INSTANT COFFEE    
OVERVIEW OF TEA & COFFEE IN UAE AND SAUDI ARABIA    
PRESENT MANUFACTURERS OF INSTANT TEA AND COFFEE PREMIX    
PRESENT MANUFACTURERS OF INSTANT TEA    
GLOBAL MARKET POSITION OF TEA    
MANUFACTURING PROCESS OF INSTANT TEA    
PROCESS FLOW DIAGRAM    
TECHNIQUE OF INSTANT TEA EXTRACTION    
SPRAY DRYING    
HUNDRED GRAM OF PRODUCT CONTAIN    
PROCESSING DETAILS OF INSTANT TEA    
MANUFACTURING PROCESS OF INSTANT COFFEE    
INSTANT COFFEE AND PROCESS    
PROCESS FLOW DIAGRAM OF INSTANT COFFEE    
FORMULATION OF INSTANT TEA PREMIX    
FORMULATION OF INSTANT TEA PREMIX (PLAIN)    
FORMULATION OF INSTANT TEA PREMIX (SUGAR)    
FORMULATION OF INSTANT TEA PREMIX (WITHOUT SUGAR)    
FORMULATION OF INSTANT COFFEE (PREMIX)    
INSTANT COFFEE PREMIXED WITH MILK AND SUGAR    
PROCESS FLOW SHEET FOR INSTANT TEA    
PROCESS FLOW SHEET FOR INSTANT COFFEE PREMIX    
POLLUTION CONTROL IN COFFEE PROCESSING INDUSTRY    
AIR POLLUTION AND ITS CONTROL IN COFFEE PROCESSING    
RECENT TRENDS IN EFFLUENT TREATMENT FOR COFFEE PROCESSING    
COFFEE PROCESSING WASTE MANAGEMENT PRACTICE IN ETHIOPIA    
METHOD OF COFFEE WASTE INTO RESOURCE    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)    
SUPPLIERS OF RAW MATERIALS    
RAW MATERIALS CALCULATION    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET