Detailed Project Report (DPR) on Integrated Steel Plant (Production Capacity: 1000 TPD, Steel Angles, Steel Channels, Steel Bearm/Billet, Steel Bloom, Steel Round Bar, Steel Square Bar, Pipe Flanges, Elbow, Pipes, Tubes)

Detailed Project Report (DPR) on Integrated Steel Plant (Production Capacity: 1000 TPD, Steel Angles, Steel Channels, Steel Bearm/Billet, Steel Bloom, Steel Round Bar, Steel Square Bar, Pipe Flanges, Elbow, Pipes, Tubes)

INTEGRATED STEEL PLANT (PRODUCTION CAPACITY: 1000 TPD, STEEL ANGLES, STEEL CHANNELS, STEEL BEARM/BILLET, STEEL BLOOM, STEEL ROUND BAR, STEEL SQUARE BAR, PIPE FLANGES, ELBOW, PIPES, TUBES)

[EIRI/EDPR/4780] J.C.: 3000XL


Manufacturing is emerging as an integral pillar in the country’s economic growth, thanks to the performance of key sectors like automotive, engineering, chemicals, pharmaceuticals, and consumer durables. The Indian manufacturing industry generated 16-17% of India’s GDP pre-pandemic and is projected to be one of the fastest growing sectors.

The machine tool industry was literally the nuts and bolts of the manufacturing industry in India. Today, technology has stimulated innovation with digital transformation a key aspect in gaining an edge in this highly competitive market.

Technology has today encouraged creativity, with digital transformation being a critical element in gaining an advantage in this increasingly competitive industry. The Indian manufacturing sector is steadily moving toward more automated and process-driven manufacturing, which is projected to improve efficiency and enhance productivity.

India has the capacity to export goods worth US$ 1 trillion by 2030 and is on the road to becoming a major global manufacturing hub.

With 17% of the nation’s GDP and over 27.3 million workers, the manufacturing sector plays a significant role in the Indian economy. Through the implementation of different programmes and policies, the Indian government hopes to have 25% of the economy’s output come from manufacturing by 2025.

India now has the physical and digital infrastructure to raise the share of the manufacturing sector in the economy and make a realistic bid to be an important player in global supply chains.

A globally competitive manufacturing sector is India's greatest potential to drive economic growth and job creation this decade. Due to factors like power growth, long-term employment prospects, and skill routes for millions of people, India has a significant potential to engage in international markets. Several factors contribute to their potential. First off, these value chains are well positioned to benefit from India's advantages in terms of raw materials, industrial expertise, and entrepreneurship.

Second, they can take advantage of four market opportunities: expanding exports, localising imports, internal demand, and contract manufacturing. With digital transformation being a crucial component in achieving an advantage in this fiercely competitive industry, technology has today sparked creativity. Manufacturing sector in India is gradually shifting to a more automated and process driven manufacturing which is expected to increase the efficiency and boost production of the manufacturing industry.

India is gradually progressing on the road to Industry 4.0 through the Government of India’s initiatives like the National Manufacturing Policy which aims to increase the share of manufacturing in GDP to 25 percent by 2025 and the PLI scheme for manufacturing which was launched in 2022 to develop the core manufacturing sector at par with global manufacturing standards.


COST ESTIMATION

Plant Capacity            1000 MT/Day

Land & Building (110 Acres)    Rs. 229.53 Cr

Plant & Machinery                    Rs. 228.59 Cr

Working Capital for 2 Months    Rs. 424.73 Cr

Total Capital Investment          Rs. 889.82 Cr

Rate of Return                          3%

Break Even Point                      89%


CONTENTS

INTRODUCTION

MARKET SIZE

INVESTMENT

GOVERNMENT INITIATIVES

ROAD AHEAD

STEEL INDUSTRY 

GLOBAL ECONOMY OUTLOOK

CHART 1: GLOBAL GROWTH OUTLOOK PROJECTIONS (REAL GDP, Y-O-Y CHANGE IN %)

ADVANCED ECONOMIES GROUP

EMERGING MARKET AND DEVELOPING ECONOMIES GROUP

TABLE: GDP GROWTH TREND COMPARISON - INDIA V/S OTHER EMERGING AND DEVELOPING ECONOMIES (REAL GDP, Y-O-Y CHANGE IN %)

GLOBAL & INDIAN STEEL INDUSTRY

GLOBAL STEEL

GLOBAL STEEL PRODUCTION

GLOBAL PER CAPITA CONSUMPTION (IN KG)

REGION-WISE GLOBAL CAPACITY IN CY22 (IN MT)

GLOBAL STEEL PRODUCTION

GLOBAL CRUDE STEEL PRODUCTION

STEEL PRODUCTION GEOGRAPHICAL REGION IN CY22- 1,885 MT

GLOBAL STEEL CONSUMPTION

GLOBAL STEEL DEMAND

GLOBAL MACROECONOMIC VIEW

GLOBAL GDP GROWTH TO STAY MODERATE

GLOBAL ECONOMIC REVIEW AND OUTLOOK

INFLATION TO EASE AFTER PEAKING IN CY 2022.

CPI INFLATION REVIEW AND OUTLOOK

DOMESTIC FOCUS TO RESTRICT WORLD TRADE GROWTH IN 2023.

WORLD TRADE IN GOODS AND SERVICES

SUPPORTIVE POLICY ENVIRONMENT TO MAKE INDIA KEY DESTINATION UNDER CHINA PLUS ONE

STRUCTURE OF STEEL INDUSTRY

TYPES/DEFINITION OF STEEL

BY PRODUCT

BY COMPOSITION

INDIA’S POSITION IN THE GLOBAL STEEL MARKET

GLOBAL CRUDE STEEL PRODUCTION FROM 2018 TO 2022 AND SHARE OF MAJOR COUNTRIES IN CY 2022 (MT)

GROWTH IN INDIAN FINISHED STEEL DEMAND VIS-À-VIS GLOBAL FINISHED STEEL DEMAND

PER CAPITA STEEL USAGE IN INDIA VIS-À-VIS GLOBAL BENCHMARKS FOR CY 2022 (IN KG)

CY 2022: GLOBAL PER CAPITA STEEL CONSUMPTION: 221.80 KG

INDIAN STEEL SECTOR REVIEW AND OUTLOOK

FINISHED STEEL DEMAND REVIEW BY STEEL TYPE

FINISHED STEEL DEMAND REVIEW BY PRODUCT TYPE

WIRE RODS PRODUCTION TREND

WIRE ROD PRODUCTION REVIEW AND OUTLOOK

BUILDING AND CONSTRUCTION

INFRASTRUCTURE

AUTOMOTIVE

INDIAN FINISHED STEEL DEMAND GROWTH

FACTORS AFFECTING STEEL MARKET VALUE CHAIN

STEEL WIRES MARKET ASSESSMENT 

INTRODUCTION TO STEEL WIRES:

DEMAND TREND FOR STEEL WIRES

WIRES DEMAND REVIEW AND OUTLOOK

DEMAND SEGMENTATION BY END USER INDUSTRY FOR STEEL WIRES (BASED ON VOLUMES)

KEY END USER INDUSTRY GROWTH DRIVERS 

INFRASTRUCTURE

AUTO

POWER CABLES

CONSUMER GOODS/KITCHEN ACCESSORIES

STEEL WIRE IMPORT EXPORT TREND

COUNTRY WISE EXPORT SPLIT FOR FISCAL 2023

STEEL WIRES DEMAND TREND BY TYPE OF WIRE

STEEL WIRES SEGMENTATION BY TYPE OF WIRE

SPECIALITY WIRES MARKET

DEMAND OUTLOOK BY TYPE OF SPECIALITY WIRES

LRPC WIRES DEMAND OUTLOOK

MANUFACTURING PROCESS

STEEL WIRES INDUSTRY STRUCTURE

THE INDUSTRY IS SEGMENTED INTO LARGE/INTEGRATED, MEDIUM AND SMALL STEEL WIRE MANUFACTURERS

STEEL WIRES INDUSTRY STRUCTURE

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

APPLICATIONS OF WELDED STEEL PIPES AND TUBES

SEGREGATION OF DEMAND ACROSS ERW, SAW AND SEAMLESS PIPES AND TUBES WELDED PIPES DEMAND SCENARIO

ERW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

APPLICATIONS OF WELDED STEEL PIPES AND TUBES

SEGREGATION OF DEMAND ACROSS ERW, SAW AND SEAMLESS PIPES 

AND TUBES WELDED PIPES DEMAND SCENARIO

ERW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SAW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEAMLESS PIPES DEMAND SCENARIO

SEAMLESS PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

APPLICATIONS OF WELDED STEEL PIPES AND TUBES

SEGREGATION OF DEMAND ACROSS ERW, SAW AND SEAMLESS PIPES 

AND TUBES WELDED PIPES DEMAND SCENARIO

ERW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SAW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEAMLESS PIPES DEMAND SCENARIO

SEAMLESS PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEGREGATION OF STEEL PIPES DEMAND ACROSS KEY END-USE INDUSTRIES

DEMAND SPLIT BETWEEN STEEL PIPE CATEGORIES (FY 2024 AND FY 2029)

DEMAND OVERVIEW OF PIPES ACROSS HOLLOW-SECTION AND GALVANISED PIPES AND TUBES

DEMAND FOR GALVANISED PIPES (FY24) (MT)    

DEMAND FOR HOLLOW PIPES (FY24) (MT)

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

APPLICATIONS OF WELDED STEEL PIPES AND TUBES

SEGREGATION OF DEMAND ACROSS ERW, SAW AND SEAMLESS PIPES 

AND TUBES WELDED PIPES DEMAND SCENARIO

ERW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SAW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEAMLESS PIPES DEMAND SCENARIO

SEAMLESS PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEGREGATION OF STEEL PIPES DEMAND ACROSS KEY END-USE INDUSTRIES

DEMAND SPLIT BETWEEN STEEL PIPE CATEGORIES (FY 2024 AND FY 2029)

DEMAND OVERVIEW OF PIPES ACROSS HOLLOW-SECTION AND GALVANISED PIPES AND TUBES

DEMAND FOR GALVANISED PIPES (FY24) (MT)    

DEMAND FOR HOLLOW PIPES (FY24) (MT)

ASSESSMENT OF KEY DEMAND DRIVERS FOR STEEL PIPES

GOVERNMENT INITIATIVES TO PROMOTE INDIAN STEEL PIPES INDUSTRY

WATER SUPPLY, SANITATION AND IRRIGATION RELATED INVESTMENTS IN INDIA (IN ₹ BILLION)

AMRUT

JAL JEEVAN MISSION

STATE-WISE INVESTMENT SCENARIO IN JJM AND OTHER PROJECTS:

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

APPLICATIONS OF WELDED STEEL PIPES AND TUBES

SEGREGATION OF DEMAND ACROSS ERW, SAW AND SEAMLESS PIPES 

AND TUBES WELDED PIPES DEMAND SCENARIO

ERW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SAW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEAMLESS PIPES DEMAND SCENARIO

SEAMLESS PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEGREGATION OF STEEL PIPES DEMAND ACROSS KEY END-USE INDUSTRIES

DEMAND SPLIT BETWEEN STEEL PIPE CATEGORIES (FY 2024 AND FY 2029)

DEMAND OVERVIEW OF PIPES ACROSS HOLLOW-SECTION AND GALVANISED PIPES AND TUBES

DEMAND FOR GALVANISED PIPES (FY24) (MT)    

DEMAND FOR HOLLOW PIPES (FY24) (MT)

ASSESSMENT OF KEY DEMAND DRIVERS FOR STEEL PIPES

GOVERNMENT INITIATIVES TO PROMOTE INDIAN STEEL PIPES INDUSTRY

WATER SUPPLY, SANITATION AND IRRIGATION RELATED INVESTMENTS IN INDIA (IN ₹ BILLION)

AMRUT

JAL JEEVAN MISSION

STATE-WISE INVESTMENT SCENARIO IN JJM AND OTHER PROJECTS:

ASSESSMENT OF DEMAND RELATED CHALLENGES/INHIBITORS FOR STEEL PIPES

INCREASING GLOBALIZATION

OIL PRICE FLUCTUATIONS

GEOPOLITICAL AND TRADE RELATED CHALLENGES

OTHER CHALLENGES

STEEL PIPES TRADE REVIEW

ERW PIPE EXPORTS

SAW PIPE EXPORTS

ERW AND SAW PIPES - EXPORT VOLUME IN MT

SEAMLESS PIPE EXPORTS

INDIAN STEEL PIPES INDUSTRY

INTRODUCTION TO STEEL PIPES AND TUBES

MANUFACTURING PROCESS FOR WELDED PIPES AND TUBES

DEMAND REVIEW AND OUTLOOK FOR STEEL PIPES AND TUBES

STEEL PIPES AND TUBES: DOMESTIC DEMAND REVIEW AND OUTLOOK

WELDED STEEL PIPES AND TUBES

INTRODUCTION TO WELDED STEEL PIPES AND TUBES

APPLICATIONS OF WELDED STEEL PIPES AND TUBES

SEGREGATION OF DEMAND ACROSS ERW, SAW AND SEAMLESS PIPES 

AND TUBES WELDED PIPES DEMAND SCENARIO

ERW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SAW PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEAMLESS PIPES DEMAND SCENARIO

SEAMLESS PIPES: DOMESTIC DEMAND REVIEW AND OUTLOOK

SEGREGATION OF STEEL PIPES DEMAND ACROSS KEY END-USE INDUSTRIES

DEMAND SPLIT BETWEEN STEEL PIPE CATEGORIES (FY 2024 AND FY 2029)

DEMAND OVERVIEW OF PIPES ACROSS HOLLOW-SECTION AND 

GALVANISED PIPES AND TUBES

DEMAND FOR GALVANISED PIPES (FY24) (MT)    

DEMAND FOR HOLLOW PIPES (FY24) (MT)

ASSESSMENT OF KEY DEMAND DRIVERS FOR STEEL PIPES

GOVERNMENT INITIATIVES TO PROMOTE INDIAN STEEL PIPES INDUSTRY

WATER SUPPLY, SANITATION AND IRRIGATION RELATED INVESTMENTS IN INDIA (IN ₹ BILLION)

AMRUT

JAL JEEVAN MISSION

STATE-WISE INVESTMENT SCENARIO IN JJM AND OTHER PROJECTS:

ASSESSMENT OF DEMAND RELATED CHALLENGES/INHIBITORS FOR STEEL PIPES

INCREASING GLOBALIZATION

OIL PRICE FLUCTUATIONS

GEOPOLITICAL AND TRADE RELATED CHALLENGES

OTHER CHALLENGES

STEEL PIPES TRADE REVIEW

ERW PIPE EXPORTS

SAW PIPE EXPORTS

ERW AND SAW PIPES - EXPORT VOLUME IN MT

SEAMLESS PIPE EXPORTS

SEAMLESS PIPES - EXPORT VOLUME IN MT

ERW PIPES AND TUBES IMPORTS

SAW PIPES AND TUBES IMPORTS

ERW PIPES AND SAW PIPES - IMPORT VOLUME IN MT

SEAMLESS PIPE IMPORTS

SEAMLESS PIPES - IMPORT VOLUME IN MT

OVERALL PIPES INDUSTRY STRUCTURE

MARKET SHARE FOR STEEL PIPES (FY24)

OVERVIEW OF OTHER PRODUCTS IN THE STEEL PIPES VALUE CHAIN

HOT ROLLED STEEL AND COLD ROLLED STEEL – DOMESTIC DEMAND OVERVIEW IN MT

SPONGE IRON (DOMESTIC PRODUCTION IN MT) AND STAINLESS STEEL COILS (DOMESTIC DEMAND IN MT)

OVERVIEW OF OTHER PRODUCTS IN THE STEEL PIPES VALUE CHAIN

HOT ROLLED STEEL AND COLD ROLLED STEEL – DOMESTIC DEMAND OVERVIEW IN MT

SPONGE IRON (DOMESTIC PRODUCTION IN MT) AND STAINLESS STEEL COILS (DOMESTIC DEMAND IN MT)

MANUFACTURING PROCESS AND END-USE APPLICATIONS OF THE PRODUCTS

MANUFACTURING PROCESS FLOW CHART

OVERVIEW OF OTHER PRODUCTS IN THE STEEL PIPES VALUE CHAIN

HOT ROLLED STEEL AND COLD ROLLED STEEL – DOMESTIC DEMAND OVERVIEW IN MT

SPONGE IRON (DOMESTIC PRODUCTION IN MT) AND STAINLESS STEEL COILS (DOMESTIC DEMAND IN MT)

MANUFACTURING PROCESS AND END-USE APPLICATIONS OF THE PRODUCTS

MANUFACTURING PROCESS FLOW CHART

MANUFACTURING PROCESS

INTRODUCTION:

USES & MARKET POTENTIAL:

PRODUCT:

MANUFACTURING PROCESS:

PROJECT DESCRIPTION WITH PROCESS DETAILS (A SCHEMATIC DIAGRAM/FLOW CHART SHOWING THE PROJECT LAYOUT, COMPONENTS OF THE PROJECT ETC.)

MINI BLAST FURNACE

PROCESS FLOW DIAGRAM OF MINI BLAST FURNACE

SINTER PLANT

PROCESS FLOW OF SINTER PLANT

PELLET PLANT 

SCHEMATIC PROCESS FLOW OF PELLET PLANT

INDUCTION FURNACE

STEEL MAKING BY INDUCTION FURNACE

THE PROCESS FOR MANUFACTURING STEEL MAY BE BROADLY DIVIDED INTO THE FOLLOWING STAGES:

CONTINUOUS CASTING MACHINE

ELECTRIC ARC FURNACE

ARC FURNACE PROCESS

A) IMPORTANT SEGMENTS:

A. ELECTRODES:

B. ELECTRIC POWER/OXYGEN

B) PROCESS DESCRIPTION

PROCESS FLOW OF ELECTRIC ARC FURNACE

ROLLING MILL

OPERATING PARAMETERS

PRODUCT WEIGHING STATION

PRODUCT MARKING MACHINE

ROLL GRINDING AND BEARING INSPECTION FACILITIES

SHOP LYOUT

TMT PROCESS

COKE OVEN PLANT

COAL PREPARATION& PROPORTIONING PLANT

SUPPLY OF COALS

BRIEF DESCRIPTION OF COKE OVEN PLANT

PROCESS FLOW OF COKE OVEN PLANT

BUTTRESS WALL

POWER FROM COKE OVEN PLANT: (15 MW GENERATIONS)

TECHNICAL DETAILS OF PLANT AND MACHINERY

MINI BLAST FURNACE

1) SINTER PLANT

2) POWER PLANT

PLANT SITE PICTURES

KEY REGULATIONS AND POLICIES

BUREAU OF INDIAN STANDARDS ACT, 2016 (“BUREAU OF INDIAN STANDARDS ACT”)

BUREAU OF INDIAN STANDARDS RULES, 2018 (“BUREAU OF INDIAN STANDARDS RULES”)

STEEL AND STEEL PRODUCTS (QUALITY CONTROL) ORDER, 2020 (“QC ORDER”)

NATIONAL STEEL POLICY, 2017 (“NSP 2017”)

INDUSTRIAL AND LABOUR LAWS

THE FACTORIES ACT, 1948 (THE “FACTORIES ACT”)

ENVIRONMENTAL LAWS

AIR (PREVENTION AND CONTROL OF POLLUTION) ACT, 1981 (THE “AIR ACT”)

THE WATER (PREVENTION AND CONTROL OF POLLUTION) ACT, 1974 (THE “WATER ACT”)

NOISE POLLUTION (REGULATION AND CONTROL) RULES, 2000 (“NOISE POLLUTION RULES”)

HAZARDOUS AND OTHER WASTES (MANAGEMENT AND TRANSBOUNDARY MOVEMENT) RULES, 2016 (THE “HAZARDOUS WASTE RULES”)

TAX LAWS

FOREIGN EXCHANGE LAWS

INTELLECTUAL PROPERTY LAWS

TRADE MARKS ACT, 1999 (“TRADE MARKS ACT”)

THE COPYRIGHT ACT, 1957

OTHER APPLICABLE LAWS

THE ELECTRICITY ACT, 2003 (“ELECTRICITY ACT”)

OTHER INDIAN LAWS

PLANT & MACHINERY MANUFACTURER 

VESSEL SUPPLIERS

MIXER

DOCUMENTS REQUIRED FOR LICENSES 

LIST OF DOCUMENTS:

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT: 

EQUIPMENT LAYOUT: 

SAFETY:  

PLANT EXPANSION:    

FLOOR SPACE:  

UTILITIES SERVICING:  

BUILDING: 

MATERIAL-HANDLING EQUIPMENT:  

RAILCOADS  AND  ROADS :    

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE :

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

DEPRECIATION:

FIXED ASSETS:

WORKING CAPITAL:

BREAK-EVEN POINT:

OTHER FIXED EXPENSES:

MARGIN MONEY:

TERM LOANS:

TOTAL LOAD:

LAND AREA/MAN POWER RATIO:

UTILITIES 

POWER

WORKING 

TOTAL MANPOWER AND PAYROLL 

UTILITIES

LABORATORTY EQUIPMENTS MANUFACTURERS

D.G. SET MANUFACTURERS & SUPPLIERS

SUPPLIERS OF BILLET CUTTING MACHINE

SUPPLIERS OF ELECTROPLATING PLANT

SUPPLIERS OF ANNEALING FURNACES

SUPPLIERS OF HEAT TREATMENT FURNACE

SUPPLIERS OF HARDNESS TESTING MACHINE

SUPPLIERS OF CLOSE DIE HOT FORGING MACHINE

SUPPLIERS OF FORGING DIES

SUPPLIERS OF INDUCTION HEATING FURNACE

SUPPLIERS OF CNC MACHINING CENTRE

SUPPLIERS OF METAL TESTING MACHINE

SS PIPE & TUBE MANUFACTURER

ELECRICAL GOOD & SWITCH MANUFACTURE

ELECTRICAL PANEL & BOARD MANUFACTURERS

LATHE MACHINE MANUFACTURERS

CNC MACHINE MANUFACTURERS

PANEL/SHEET BENDING MACHINE MANUFACTURERS

BRAZING MACHINE MANUFACTURERS

EXPANDER MANUFACTURER

SUPPLIERS/MANUFACTURERES OF EOT CRANE

WEIGHING BREIDGE MANUFACTURER

PROJECT CONSULTANT FOR PROJECT SETTINGUP

STEEL WIRE MANUFACTURERS

SWOT ANALYSIS

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

ORGANIZATION CHART

PLANT LAYOUT

IMPLEMENTATION SCHEDULE

STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERSPREHEATING FURNACE MANUFACTURERS

HIGH CAPCITY BOILERS MANUFACTURERS & SUPPLIERS

NAIL MAKING MACHINE MANUFACTURERS & SUPPLIERS

STEEL PRODUCTS MANUFACTURING CONSULTANT

PROCESS FLOW CHART


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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