IRON ORE FINES/LUMPS (PRODUCTION RATE - 3000 TPD)
[EIRI/EDPR/4563] J.C.: 2780XL
INTRODUCTION
Iron ore is extracted from the mines containing iron ore deposits. As a matter of fact, iron ore deposits are farmed by many different processes e.g., weathering, sedimentation, hydrothermal and chemical. Iron ores occur in igneous, metamorphic, and sedimentary deposits. To be classified as an ore, iron-bearing, mineral deposits must be capable of being mined and reduced to iron on commercial basis. Direct shipping ores are those that can be shipped as mined, without any beneficiation, and contain from 25-68% iron. Some lower grade ores are mined but these ore beneficiated before being sent to iron making furnaces.
The state of a country's iron and steel industry provides an index of its industrial progress. A universally accepted yardstick for measuring a country's level of economic development is its per capita Consumption of steel. Judged by the Yardstick, the depressing fact remains that India is among the countries with the lowest per capita consumption of steel in the world, with only 14 kg Developed countries such as Sweden, West Germany, Japan and U.S.A. have high per capita consumption figures.
It is intended to prepare a Feasibility Report to install 1000 TPD Iron Ore Fines/Lumps production facility from Iron Ore as a Brown Field Project.
COST ESTIMATION
Plant Capacity 3000 Ton/Day
Land & Building (50 Yeard) Rs. 184.92 Cr
Plant & Machinery Rs. 28.96 Cr
Working Capital for 0.5 Months Rs. 10.11 Cr
Total Capital Investment Rs. 227.26 Cr
Rate of Return 66%
Break Even Point 32%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
PRODUCT COMPOSITION
A TYPICAL IRON ORE FINES/LUMPS CONTAIN
SPECIFICATIONS
MARKET OVERVIEW
IRON ORE RESEARVE IN INDIA
IRON ORE IN INDIA: DETAILS
MAJOR BELTS OF IRON ORE IN INDIA:
ODISHA JHARKHAND BELT:
DURG BASTAR CHANDRAPUR BELT:
BELLARY CHITRADURGA CHIKMAGALUR TUMKUR BELT:
MAHARASHTRA GOA BELT:
PRODUCTION DATA OF IRON ORE
PRODUCTION OF IRON ORE IN INDIA INCREASED BY 27% DURING 2021-22 (APRIL-JANUARY)
ANNEXURE
PROSPECTIVE OF IRON ORE IN INDIA
EXPLORATION OF IRON ORE
MANUFACTURING PROCESS STEPS
SIX STEPS TO PROCESS IRON ORE
SCREENING
CRUSHING AND STOCK PILING
FEEDING THE CRUSHER (RECLAIM)
GRINDING
SPIRAL GRAVITY SEPARATION
MAGNETIC SEPARATION
PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
PLANT & MACHINERY SUPPLIERS/CONSULTANTS
RAW MATERIAL SUPPLIERS
IRON-ORE
ETP FACILITY
GREEN BELT
SEWAGE AND WASTE TREATMENT FACILITY
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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