LEATHER SHOES AND SANDALS
[EIRI/EDPR/4583] J.C.: 2800XL
INTRODUCTION
The footwear sector is a very significant segment of the leather industry in India; rather it is the engine of growth for the entire Indian leather industry.
India is the second largest global producer of footwear after China, accounting for 13% of global footwear production of 16 billion pairs. India produces 2065 million pairs of different categories of footwear (leather footwear - 909 million pairs, leather shoe uppers - 100 million pairs and non-leather footwear - 1056 million pairs). India exports about 115 million pairs. Thus, nearly 95% of its production goes to meet its own domestic demand.
The major production centers in India are Chennai, Ranipet, Ambur in Tamil Nadu, Mumbai in Maharastra, Kanpur in U.P., Jalandhar in Punjab, Agra, Delhi, Karnal, Ludhiana, Sonepat, Faridabad, Pune, Kolkata, Calicut and Ernakulam. About 1.10 million are engaged in the footwear manufacturing industry.
Footwear exported from India are Dress Shoes, Casuals, Moccasins, Sport Shoes, Horrachies, Sandals, Ballerinas, Boots, Sandals and Chappals made of rubber, plastic, P.V.C. and other materials.
Indian shoes and footwear industry which occupies an important place in the list of important industries today has come out of its infancy and the industry to which was only a cottage oriented one, has not only moved into the small sector, but also gradually into the medium sector.
Footwear which was a luxury item has become more than essential one of daily life, influencing the development of the industry.
COST ESTIMATION
Plant Capacity 1000 Pairs/Day
Land & Building (5600 sq.mt.) Rs. 2.31 Cr
Plant & Machinery Rs. 58 Lac
Working Capital for 3 Months Rs. 2.23 Cr
Total Capital Investment Rs. 5.23 Cr
Rate of Return 42%
Break Even Point 49%
CONTENTS
INTRODUCTION
TYPE OF FOOTWEAR
BRANDS SOURCED FROM INDIA
PROPERTIES OF FOOTWEAR
USE & SCOPE
HOWEVER, DEMAND OF FOOTWEAR DEPENDS UPON THE FOLLOWING FACTORS.
B.I.S. SPECIFICATIONS
MARKET SURVEY
STRUCTURE OF THE INDUSTRY
TABLE 1 - PRODUCTION BASE OF LEATHER AND LEATHER PRODUCTS
HISTORICAL REVIEW
TABLE 2 - PERFORMANCE OF INDIAN LEATHER INDUSTRY (IN US$)
CURRENT OUTPUT AND EXPORTS
TABLE 3 - CURRENT EXPORT BASKET OF INDIAN LEATHER INDUSTRY
INDIA’S FOOTWEAR EXPORT GROWTH OVER THE LAST FOUR DECADES
MAJOR MARKETS:
A STATEMENT SHOWING INDIA’S EXPORT OF FOOTWEAR TO DIFFERENT COUNTRIES:
FUTURE TRENDS:-
INDIAN FOOTWEAR INDUSTRY POISED FOR GROWTH
LEATHER FOOTWEAR INDUSTRY IN DHAKA
LOCATIONAL CONCENTRATION
GROWTH OF LEATHER FOOTWEAR INDUSTRY
MARKET POSITION OF LEATHER SHOES IN ETHIOPIA
DOMESTIC PRODUCTION, IMPORT AND EXPORT OF LEATHER SHOE (`000 PAIRS)
DEMAND PROJECTION
DEMAND PROJECTION FOR LEATHER SHOES (‘000 PAIRS)
PRESENT MANUFACTURERS OF SYNTHETIC SANDALS AND LEATHER FOOTWEAR
MANUFACTURING PROCESS OF FOOTWEAR (LEATHER)
DESIGNING
SELECTION OF THE RAW MATERIAL
CLICKING
STAMPING AND EMBOSSING
SKIVING
PUNCHING AND EYELETTING
PERFORATING
CLOSING
LASTING
SOLE ATTACHMENT
FINISHING
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS
SOLE MAKING
SOCK INSERTION
FLOW SHEET
1ST STAGE PROCESS:- PREPARATION OF UPPER PORTION OF THE SHOE.
2ND STAGE:- PREAPARATION OF THE SOLE
COMPELETE FORMATION OF SHOE
MANUFACTURING PROCESS OF SYNTHETIC SANDALS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF PU SOLE FOOTWEAR
MANUFACTURING OF UPPER
POURING OF PU LIQUID INTO MOULDS
FINISHING AND PACKING
PROCESS FLOW DIAGRAM
ANALYSIS OF PRODUCTION COSTS IN FOOTWEAR MANUFACTURE
TERMINOLOGY
COSTS MAY BE CLASSIFIED BY THEIR BEHAVIOR AS
THE PRICE AND COST STRUCTURE HAS THE FOLLOWING COMPONENTS:
COSTING METHODS
MATERIAL COSTING
LABOUR COSTING
SHOE SPECIFICATION
COSTING GUIDELINES
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LEATHER
SUPPLIERS OF SHOE ACCESSORIES & CONSUMABLES
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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