LIME CALCINATION PLANT (CAP: 835 TONS PER DAY)
EIRI/EDPR/4868 J.C.3089
Quick lime which is also known as calcium oxide or burnt lime specifically for chemical industries. Quick lime/burnt lime is obtained by calcining pure limestone at high temperature.
Quick lime is used in mortar and plaster, in glass production and in metal production industries to remove impurities.
The elements calcium and magnesium that abound so widely in the earth's crust, most commonly occur in carbonate forms of rock, generally classified as lime stone. Chemically it is composed primarily of calcium carbonate, CaCO3, including varying percentage of impurities. Although these carbonates may occur in many other rocks areas and soils in its broadest interpretation a chemical prerequisite for lime stone is that it contains greater than 50% carbonate.
Lime stones most important chemical characteristic is that when subjected to high temperature, it decomposes chemically into lime, CaO decarbonation occurring through the expulsion of CO2 gas. This primary product, known as quicklime, may be dehydrated or slaked into hydrated lime, calcium hydroxide (Ca(OH)2, the water being chemically complete bined with calcium oxide in an unimolar ratio.
It occurs in varying degrees in nearly every country. It is one of the most bare raw materials employed in industry and construction and has been compared to one leg of a six legged stool around which modern industry revolves, the other legs being coal, oil, iron ore, sulphur and salt.
COST ESTIMATION
Plant Capacity 835 Tons/Day
Land & Building ( 8 Hectare) US$. 10120000.00
Plant & Machinery US$. 6436183.00
Working Capital for 1 Month US$. 1960338.00
Total Capital Investment US$. 19028701.00
Rate of Return 15%
Break Even Point 76%
CONTENTS
INTRODUCTION
B.I.S. SPECIFICATION
USES & APPLICATIONS
USES OF QUICK LIME
PROCESS OF MANUFACTURE OF LIME CALCINATION
PROCESS FLOW DIAGRAM
MASS AND HEAT BALANCE
CO2 CAPTURE AND STORAGE
KEY INDUSTRIAL REGULATIONS AND POLICIES
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
PROJECT IMPLEMENTATION SCHEDULES
DETAILED LIST OF PLANT & MACHINERY & SPECIFICATION
PLANT LOCATION
GREEN ENERGY /SOLAR ENERGY
MANUFACTURERS OF LIME CALCINATION PLANT & MACHINERY
SUPPLIERS OF PRECISION MEASURING TOOLS
AIR COMPRESSOR MANUFACTURERS
FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
WEIGHING BREIDGE MANUFACTURER
D.G. SET MANUFACTURERS & SUPPLIERS
DOCUMENTS REQUIRED FOR LICENSES 157
PLANT LATOUT
ORGANIZATION CHART
SWOT ANALYSIS
LIME CALCINATION PLANT SETUP CONSULTANTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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