Industry Overview
Valves are mechanical devices used to regulate flow, pressure, or both within piping and other systems. They are an integral part of systems requiring controlled movement and containment of fluids or gases, performing functions such as regulating flow rate and direction, preventing backflow, and relieving pressure. Different valve types, designs, and models are suited to specific industrial, commercial, and residential applications.
LPG cylinder valves are specifically designed to contain gas under pressure and release it at a controlled rate in accordance with applicable requirements. They are also designed to withstand potential damage during transportation. A protective cap may be fitted over the valve to reduce the possibility of gas leakage when the cylinder is not in use. The cylinder valve serves as a primary safety mechanism and must not be tampered with. Depending on the cylinder and applicable regulations, pressure relief valves may also be incorporated. LPG cylinder valves include self-closing, clip-on valves and hand wheel operated valves, with or without pressure relief valves.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 4000 Pieces/Day |
| Land & Building (4050 sq.mt) | Rs. 68 Lac |
| Plant & Machinery | Rs. 48 Cr |
| Working Capital for 1 Month | Rs. 65 Cr |
| Total Capital Investment | Rs. 1.95 Cr |
| Rate of Return | 60% |
| Break Even Point | 53% |
Content Index
- INTRODUCTION
- 1. SELF-CLOSING, CLIP-ON VALVE
- PERFORMANCE REQUIREMENTS
- 2. HAND WHEEL OPERATED VALVE
- PARTS OF LPG VALVE
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- THE MAIN STEPS ARE GIVEN BELOW:
- 1. PROCUREMENT OF RAW MATERIAL
- 2. TESTING OF RAW MATERIAL
- 3. CUTTING THE BRASS BILLET FOR REQUIRED SIZE FOR BALL AND VALE BODY
- 4. HEATING THE BRASS BILLET UP TO FORGING TEMP.
- 5. CLOSE-DIE FORGING PROCESS
- CLOSED DIE FORGING PROCESS OPERATIONS
- UPSETTING
- VIEW
- ADVANTAGES OF CLOSED DIE FORGING:
- HIGH STRENGTH
- LEAK RESISTANCE
- CLOSE TOLERANCES
- LOW OVERALL COST
- 6. TRIMMING AND CLIPPING
- 7. DIP FINISHING
- 8. MACHINING
- 9. QUALITY CONTROL
- ACTIVITIES
- INSPECTION OF PACKING AND DESPATCH.
- INSPECTION OF IN-COMING MATERIALS
- IN- PROCESS INSPECTION
- FINAL INSPECTION
- CONTROL OF MEASURING, INSPECTION TOOLS AND TEST EQUIPMENTS
- 10. TESTING
- (A) TESTING OF BRASS MATERIAL
- 1. TENSILE STRENGTH AND ELONGATION
- 2. IMPACT STRENGTH
- 3. STRESS CORROSION TEST
- 4. HYDROSTATIC TESTS
- (B) TESTING OF NON-METALIC MATERIAL
- (C) TESTING OF SPRING
- TEST METHOD
- 2. RUST PROOFNESS TEST (NITRIC ACID IMMERSION TEST)
- (D) TESTING OF ASSEMBLE VALVE
- 1. DIMENSION TEST
- 1. PNEUMATIC TEST
- 2. TIGHTNESS OF JOINT PACKING (IN VALVE OUTLET) AND VALVE SPINDLE.
- 4. TIGHTNESS OF VALVE SPINDLE AND VALVE HOUSING
- 5. TIGHTNESS OF JOINT PACKING AND HOUSING
- 6. CYCLE TEST
- 7. OPERATION TEST
- PROCEDURE
- 8. IMPACT TEST
- PROCEDURE
- 9. EXTERNAL LEAKAGE TEST
- 10. SEAT LEAKAGE TEST
- 11. ENDURANCE TEST
- 12. HYDROSTATIC STRENGTH TEST
- 11. MARKING
- MARKET SURVEY
- LPG IN INDIA
- PRADHAN MANTRI UJJWALA YOJANA
- PAHAL
- GIVE IT UP
- INDIA LPG MARKET (2012-2026): INCREASING CONSUMPTION OF LPG TO PRODUCE VARIOUS CHEMICAL COMPONENTS - RESEARCH AND MARKETS 38
- MAIN INDUSTRY
- INDIAN LPG SCENARIO
- ANALYSIS OF IMPORT OF LPG VALVE
- TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
- ANALYSIS OF EXPORT OF LPG VALVE
- TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
- MANFACTURERS/SUPPLIERS OF LPG CYLINDER VALVE
- CHINA SUPPLIERS FOR COMPLETE PLANT
- SUPPLIERS OF PLANT AND MACHINERIES
- SUPPLIERS OF BRASS BILLET CUTTING MACHINE
- SUPPLIERS OF CLOSE DIE HOT FORGING MACHINE
- SUPPLIERS OF FORGING DIES
- SUPPLIERS OF INDUCTION HEAING FURNACE
- SUPPLIERS OF CNC LATHE MACHINE
- SUPPLIERS OF CNC MACHINING CENTRE
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF METAL TESTING MACHINE
- SUPPLIERS OF HARDNESS TESTING MACHINE
- SUPPLIERS OF NDT INSPECTION EQUIPMENT
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF BRASS BILLET
- SUPPLIERS OF NITRILE RUBBER SEAL
- SUPPLIERS OF PICKLING ACIDS
- SUPPLIERS OF VALVE SPRING
- SUPPLIERS OF PICKLING ACIDS
- PACKAGING MATERIALS
- PLANT LAYOUT
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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