Detailed Project Report (DPR) on malachite green

Detailed Project Report (DPR) on malachite green
 
MALACHITE GREEN
[CODE NO.3996]  
 
 
Malachite green is most commonly known for its use in the dye industry, but it is also used as a therapeutic agent for fish. A National Occupational Exposure Survey, conducted between 1981 and 1983 by the National Institute for Occupational Safety and Health, estimated that > 180,000 workers are potentially exposed to this dye. The potential for consumer exposure exists most notably through its use as an antifungal agent in commercial fish hatcheries. With the exception of a U.S. Fish and Wildlife Service investigational new animal drug exemption for treating specific threatened aquatic species, malachite green is not approved for use on any aquatic species by the U.S. Food and Drug Administration (FDA) or the U.S. Environmental Protection Agency.
 
 
COST ESTIMATION
 
Plant Capacity            2000.00 KG/ Day  
Land & Building (1500 Sq.Mtr)   Rs 2.42 Cr    
Plant & Machinery               Rs 90.00 Lacs 
Working Capital for 2 Month    Rs 2.43 Cr 
Total Capital Investment        Rs.5.89 Cr 
Rate of Return                  42%
Break Even Point                42%
 
 
INTRODUCTION
PHYSICAL CHARACTERISTICS
STRUCTURES AND PROPERTIES
PROPERTIES
USES AND APPLICATION
NICHE USES
MARKET OVERVIEW OF DYES
PREPARATION
GLOBAL DYESSTUFF FOR TEXTILE
INSTALLED CAPACITY AND PRODUCTION OF DYES AND PIGMENTS
IMPORT AND EXPORT OF DYES & PIGMENT
PRESENT MANUFACTURERS OF MALACHITE GREEN
SYNTHESIS OF MALACHITE GREEN
PREPARATION OF MALACHITE GREEN
HYDROLYSIS OF MG GIVES AN ALCOHOL:
PROCESS DESCRIPTION OF MALACHITE GREEN
FORMULA OF MALACHITE GREEN
MANUFACTURING PROCESS OF MALACHITE GREEN
LEUCO MALACHITE GREEN
OXIDATION OF LEUCO BASE TO THE DYE
DETAILS OF OXIDATION OF THE LEUCO BASE TO THE DYE
PROCESS FLOW SHEET FOR THE MANUFACTURE OF MALACHITE GREEN
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1.   RAW-MATERIAL SUPPLY:
2.   MARKETS:
3.   POWER AND FUEL SUPPLY:
4.   WATER SUPPLY:
5.   CLIMATE:
6.   TRANSPORTATION:
7.   WASTE DISPOSAL:
8.   LABOR:
9.   REGULATORY LAWS:
10.  TAXES:
11.  SITE CHARACTERISTICS:
12.  COMMUNITY FACTORS:
13.  VULNERABILITY TO WARTIME ATTACK:
14.  FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8.   LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF MALACHITE GREEN
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF REACTION KETTLES
SUPPLIERS OF ULTRAFILTERS
SUPPLIERS OF TRAY DRYER
SUPPLIERS OF CRYSTALLIZERS
SUPPLIERS OF BOILERS
SUPPLIERS OF GENERATOR SET (D.G. SET)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BENZALDEHYDE
SUPPLIERS OF N.N. DIMETHYLANILINE
SUPPLIERS OF HYDROCHLORIC ACID
SUPPLIERS OF LEAD OXIDE
 
 
APPENDIX – A:
 
 1.  COST OF PLANT ECONOMICS  
 2.  LAND & BUILDING                                 
 3.  PLANT AND MACHINERY                             
 4.  FIXED CAPITAL INVESTMENT                         
 5.  RAW MATERIAL                                     
 6.  SALARY AND WAGES                                 
 7.  UTILITIES AND OVERHEADS                         
 8.  TOTAL WORKING CAPITAL                           
 9.  COST OF PRODUCTION                               
10.  PROFITABILITY ANALYSIS                           
11.  BREAK EVEN POINT                                 
12.  RESOURCES OF FINANCE                       
13.  INTEREST CHART                                   
14.  DEPRECIATION CHART                               
15.  CASH FLOW STATEMENT                               
16.  PROJECTED BALANCE SHEET      
 
 
 

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