Detailed Project Report (DPR) on medium density fiberboard (mdf) (60 mt/day )

Detailed Project Report (DPR) on medium density fiberboard (mdf) (60 mt/day )

MEDIUM DENSITY FIBERBOARD (MDF) (60 MT/Day) 

[CODE NO.4454] 

Development of Medium density fiberboard (MDF) and fibre board has been consequential to man's quest for optimum utilization of timber and wood wastes which earlier were used mainly as fuel. 

Initial development of Medium density fiberboard (MDF) board took place in Germany during the Second World War when its timber supplies were practically cut-off from the supplying countries. Medium density fiberboard (MDF) board plants were set up in postwar West Germany to meet the demand for reconstruction. In the fifties Medium density fiberboard (MDF) board manufacturing plants were set up in Europe and USA. The industry has now developed throughout the world. 

COST ESTIMATION

Plant Capacity                            60 MT/Day  

Land & Building (16,725 sq.mt.)    Rs. 3.46  Cr    

Plant & Machinery                            Rs. 14.49 Cr 

Working Capital for 1 Month    Rs. 2.76  Cr 

Total Capital Investment                 Rs. 21.65 Cr 

Rate of Return                                 28%

Break Even Point                              57%


  • INTRODUCTION
  • APPLICATION/USES
  • ADVANTAGES
  • APPROACH TO MANUFACTURING
  • ADHESIVES IN MEDIUM DENSITY FIBERBOARD (MDF)
  • RAW MATERIAL
  • RAW MATERIAL SUPPLIERS
  • SPECIFICATIONS
  • MARKET OVERVIEW
  • SWOT ANALYSIS
  • FORMULATION
  • MANUFACTURING PROCESS STEPS
  • TECHNOLOGY/R & D EFFORTS
  • ENVIRONMENTAL ISSUES
  • KEY ACTIONS TO MANAGE ENVIRONMENTAL RISKS
  • OCCUPATIONAL HEALTH AND SAFETY
  • PROTECTIVE MEASURES
  • SUPPLIERS OF PLANT & MACHINERY
  • PRELIMINARY LAYOUT
  • ETP FACILITY
  • SEWAGE AND WASTE WATER EFFLUENT
  • PRINCIPLES OF PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • ANTICIPATED ENVIRONMENTAL IMPACTS
  • MITIGATION MEASURES (PROPOSED)
  • PROPOSED IMPLEMENTATION SCHEDULE
  • PROJECT FINANCIALS
  • CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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