Detailed Project Report (DPR) on METAL ROOFING SHEET FROM STEEL COIL AND ZINC INGOT (CAPACITY: 50MT/DAY)

Detailed Project Report (DPR) on METAL ROOFING SHEET FROM STEEL COIL AND ZINC INGOT (CAPACITY: 50MT/DAY)

METAL ROOFING SHEET FROM STEEL COIL AND ZINC INGOT (CAPACITY: 50MT/DAY)

[EIRI/EDPR/4859] J.C.: 3080XL

INTRODUCTION

Based on the current trade environment and recent economic shifts as of March 2026, the export landscape for Galvanized Corrugated (GC) Sheets has evolved from a basic commodity trade into a specialized market for high-performance building materials.

The following data provides a detailed look at the export profile for GC Sheets, specifically focusing on HS Code 7210.41 (Flat-rolled corrugated products, plated or coated with zinc).

1. Global Export Volume & Growth (2025–2026)

India is currently a dominant player in the global roofing market, with the specific sub-sector for roofing sheet exports showing steady upward momentum.

Projected Export Volume (2026): ~49 million kilograms.

Annual Average Growth Rate: ~2.4% (CAGR).

Market Position: India currently ranks among the top 15 global exporters of roofing materials, competing closely with Vietnam and China.

Production Standards: Modern exports typically range from 0.15 mm to 2.0 mm in thickness and 800 mm to 1560 mm in width.

2. Primary Export Destinations

The demand for Indian GC Sheets is primarily "derived demand" from high-growth construction sectors in South Asia, Africa, and the Middle East.

 

COST ESTIMATION


Plant Capacity                                    50 MT/Day 

Land & Building (5000 Sq.Mtr)  Rs.30.50 Lacs    

Plant & Machinery                            Rs. 2.45 Cr 

Working Capital for 1 Month            Rs. 7.59 Cr 

Total Capital Investment               Rs. 10.54 Cr 

Rate of Return                                  41%

Break Even Point                              42%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES

B.I.S. SPECIFICATION

MANUFACTURING PROCESS

PROCESS FLOW CHART

QUALITY CONTROL

PLANT DESCRIPTION

MARKET OVERVIEW

PROCESS FLOW CHART

FOR CONTINIOUS COIL GALVANISING LINE

PROCESS FLOW CHART FOR COLOUR COATING LINE

PROCESS FLOW CHART FOR CORRUGATION LINE

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS OF ROOFING SHEET

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF M.S STRIP COILS

SUPPLIERS OF ZINC INGOT

SUPPLIERS OF CASTIC SODA

SUPPLIERS OF HYDROCLORIC ACID

SUPPLIERS OF DEGREASING CHEMICAL

SUPPLIERS OF COATING POWDER

SUPPLIERS OF PAINTS

SUPPLIERS OF PLANT AND MACHINERIES

FOREIGN SUPPLIERS OF CONTINIOUS GALVANISING LINE

INDIAN SUPPLIERS OF COLOUR COATING LINE

FOREIGN SUPPLIERS OF COLOUR COATING LINE

INDIAN SUPPLIERS METAL CORRUGATED ROOFING SHEET LINE

FOREIGN SUPPLIERS OF METAL SHEET CORRUGATION LINE

SUPPLIERS OF EOT CRANE

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

LIST OF PLANT & MACHINERY

PRODUCTION LINE SPECIFICATION

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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