Industry Overview
Microfiber is a synthetic fiber with a fineness generally below one or 1.3 denier or decitex per thread. Its extremely fine diameter can be approximately 1/100th that of a human hair and 1/20th that of a strand of silk. Common microfiber materials are manufactured from polyester, polyamide (nylon), or combinations of polyester, polyamide, and polypropylene.
Microfiber commonly combines polyester and polyamide fibers, with woven fabrics often containing approximately 80% polyester for scrubbing and cleaning performance and 20% polyamide for absorption and quick drying. The exceptionally fine fibers provide softness while maintaining strength and durability.
Split microfiber fabrics have a highly developed surface structure containing numerous microscopic hooks that can capture, lift, and retain dust, grime, oily films, and residues. They can be used either dry or damp and are capable of absorbing up to seven times their weight in fluid. Their soft construction also makes them suitable for surfaces such as paint, glass, acrylics, and plastic window tint films without scratching. The industry covers fiber production, yarn extrusion and processing, weaving or knitting, splitting, dyeing, finishing, towel manufacture, quality control, and related applications.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 6 Ton/Day |
| Land & Building (12000 sq.mt.) | Rs. 8.80 Cr |
| Plant & Machinery | Rs. 9.50 Cr |
| Working Capital for 1 Month | Rs. 4.35 Cr |
| Total Capital Investment | Rs. 23.13 Cr |
| Rate of Return | 42% |
| Break Even Point | 44% |
Content Index
- INTRODUCTION
- MICROFIBER
- RELATIONSHIP BETWEEN FIBER LINEAR DENSITY AND CLASSIFICATION
- BENEFITS AND END USER OF MICRO FIBER
- BENEFITS OF MICROFIBER
- 1. EFFECTIVE AT CAPTURING MICROBES:
- 2. PREVENTS CROSS-CONTAMINATION:
- 3. REDUCES CHEMICAL AND WATER USE MORE EFFECTIVELY:
- MAIN PRODUCTS FOR WHICH MICROFIBER ARE IDEALLY SUITED:
- PROPERTIES OF MICROFIBER
- GENERAL PROPERTIES OF MICROFIBERS
- B.I.S. SPECIFICATION
- COMPARISON BETWEEN FIBER OF STANDARD LINEAR DENSITY AND MICROFIBER
- PHYSICAL PROPERTIES OF POLYESTER AND ACRYLIC MICROFIBERS WITH DIFFERENT LINEAR DENSITIES
- PROPERTIES OF TERRY TOWELS
- PHYSICAL PROPERTIES OF A TOWEL
- ABSORBENCY
- HEAT INSULATION
- CREASE RESISTANCE
- DULLNESS
- CLARIFICATION OF TERRY TOWEL
- TABLE: CLASSIFICATION OF TERRY TOWELS ACCORDING TO WEIGHT, PRODUCTION STYLE, FINISHING, WEFT COUNT PER PILELOOP AND PILE PRESENCE ON FABRIC SURFACES.
- MARKET POSITION
- THE ROAD AHEAD
- TABLE STRUCTURAL CHANGE: ASIAN DOMINANCE IN HOME TEXTILES
- TABLE: STRUCTURAL CHANGE: NON INDIA PLAYERS FACING CHALLENGES
- MANUFACTURE OF MICROFIBER
- DISSOLVED TYPE:
- SPLIT TYPE:
- DIRECT SPUN TYPE:
- SUPER-DRAWING TECHNIQUE:
- SHEATH-CORE SPINNING METHOD:
- DETAILS TO PRODUCE MICROFIBER
- THERE ARE TWO WAYS TO PRODUCE MICRO FIBERS:
- TEXTURING MACHINES FOR MICRO FIBERS:
- PROCESSING OF MICROFIBER
- CARDING
- WINDING AND WARPING
- SIZING
- WEAVING/KNITTING
- METHOD OF MICROFIBER MANUFACTURING
- A) DISSOLVED TYPE
- B) SPLIT TYPE
- C) DIRECT SPUN TYPE
- (D) SUPER-DRAWING TECHNIQUE
- (E) SHEATH-CORE SPINNING METHOD.
- (F) SOME OTHER METHODS;
- FIBERS FOR MICROFIBER:
- FIG 1: BI-COMPONENT FIBERS
- SPECIALTY CROSS-SECTIONS
- FIG 2: SPECIALTY CROSS-SECTIONS
- MELT SPINNING PROCESS DIAGRAM
- PROCESSING DETAILS OF MICROFIBER TOWELS
- MICROFIBER YARN EXTRUSION
- TESTING OF THE MICROFIBER YARN
- CONVERSION OF POY INTO FDY
- CONVERSION OF POY INTO DTY
- SPOOLING
- WEAVING/KNITTING
- VISUAL QUALITY CHECK
- MICROFIBER SPLITTING
- DYEING
- DRYING AND TENSIONING
- CUTTING
- SEWING
- PIGTAILS REMOVAL
- FINAL INSPECTION
- DYEING OF MICROFIBER MADE FABRIC
- DYEING OF POLYESTER MICROFIBERS:
- THE PROBLEMS IN WET PROCESSING OF MICRO FIBERS CAN BE OVERCOME BY:
- PROPER DYE SELECTION FOR MICROFIBER DYEING:
- OPTIMIZING THE DYEBATH CONDITIONS AND DYEING CYCLE:
- PROPER SELECTION OF DYEING MACHINERY:
- PROPER SELECTION OF DYE BATH ADDITIVES SUCH AS:
- RECOMMENDED DYEING CYCLE FOR POLYESTER MICROFIBERS:
- PROCEDURE:
- DYESTUFF USED
- DISPERSE DYESTUFF
- THE FOLLOWING ARE EXAMPLES OF RECOMMENDED ITEMS:
- DYEING AUXILIARY USED CARRIER
- SOME EXAMPLES OF GENERAL AND SPECTACULAR APPLICATIONS OF MICROFIBERS:
- APPLICATION OF MICROFIBER DYED GOODS
- IN TEXTILES,
- OTHER MAIN PRODUCTS FOR WHICH MICROFIBER ARE IDEALLY SUITED:
- PROCESS FLOW DIAGRAM
- QUALITY CONTROL MANAGEMENT IN TOWEL MANUFACTURE
- QUALITY
- QUALITY CONTROL
- QUALITY CONTROL AND PRODUCTIVITY
- QUALITY CONTROL AND COST REDUCTION
- TOTAL QUALITY CONTROL
- TOOLS OF TOTAL QUALITY CONTROL
- COST REDUCTION
- QUALITY CONTROL IN THE JUTE INDUSTRY
- RAW FIBRE DEVELOPMENT
- IN-COMING MATERIAL CONTROL
- STATISTICAL QUALITY CONTROL
- QUALITY CONTROL UNIT
- ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Microfiber is an extremely fine synthetic fiber designed to provide a combination of softness, strength, absorbency, and cleaning performance. It is substantially finer than conventional textile fibers and is commonly produced from polyester, polyamide, or combinations of synthetic polymers. Its very small diameter creates a large effective surface area, while specially engineered structures can improve the ability to capture dust, dirt, oils, and moisture. These characteristics make microfiber particularly useful for cleaning cloths, towels, textiles, and other applications requiring fine, durable fibers.
Polyester and polyamide are the principal synthetic materials commonly used for microfiber production. Polyester contributes strength, durability, and cleaning or scrubbing performance, while polyamide can improve softness, absorbency, and drying characteristics. Depending on the manufacturing method and required end use, polypropylene and other polymer combinations may also be used. The selection of polymer, fiber fineness, cross-section, and production technique influences the final properties of the microfiber yarn or fabric.
Microfiber can be manufactured using several methods, including dissolved type, split type, direct spun type, super-drawing technique, and sheath-core spinning. The appropriate process depends on the desired fiber structure, fineness, performance characteristics, and intended application. Bi-component fiber technology is particularly important for producing specialty cross-sections and split fibers. Subsequent processing may include yarn extrusion, drawing, texturing, winding, warping, sizing, weaving or knitting, splitting, dyeing, drying, cutting, sewing, and final inspection.
Microfiber is widely suited to cleaning textiles, towels, household products, and other applications requiring high absorbency and fine surface contact. Its microscopic fiber structure can capture dust, grime, oily films, and residues effectively, making it useful for surface cleaning. Microfiber fabrics can also be used in textile products where softness, quick drying, durability, and controlled absorbency are important. The report covers applications in textiles and identifies several other products for which microfiber is ideally suited.
Important stages include microfiber yarn extrusion and testing, yarn conversion, spooling, weaving or knitting, visual quality inspection, microfiber splitting, dyeing, drying and tensioning, cutting, sewing, pigtail removal, and final inspection. Depending on the product and process route, additional preparation and finishing operations may be required. Careful control at each stage helps maintain fiber performance, fabric construction, appearance, absorbency, dimensional characteristics, and overall product quality.
Polyester microfiber is generally dyed using processes and disperse dyestuffs selected specifically for the fine fiber structure. Successful dyeing requires appropriate dye selection, optimized dyebath conditions and dyeing cycles, suitable dyeing machinery, and properly selected bath additives. Fine microfiber can present particular wet-processing challenges because its high surface area and structure influence dye uptake and processing behavior. The report therefore addresses recommended dyeing cycles, procedures, dyestuffs, carriers, and auxiliary materials for polyester microfiber dyeing.
Quality control is essential for maintaining consistent microfiber performance, fabric quality, productivity, and manufacturing cost. Controls can be applied to incoming materials, fiber development, processing operations, dyeing, fabric formation, and finished products. Statistical quality control and dedicated quality control units can help identify variations and improve process consistency. The report also addresses total quality control, quality control and productivity, cost reduction, and related approaches for maintaining product standards while improving manufacturing efficiency.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
