MIG WIRE
[EIRI/EDPR/4691] J.C.: 2908XL
MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous ferrous and non-ferrous materials and give sound results Solid copper coated welding wire for welding in gas shielding atmospheres. The high silicon contents and manganese alloyed in this wire. The higher contains of silicon and manganese increase the yield stress and tensile strength of weld metal. The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe steels, shipbuilding steels and cast steels.
MIG copper coated welding wire has excellent synthetic technological properties when corresponding welding flux is used. With a higher deposition efficiency, high quality and low intensity of labor.
COST ESTIMATION
Plant Capacity 10 MT/Day
Land & Building (3000 sq.mt.) Rs. 5.00 Cr
Plant & Machinery Rs. 6.01 Cr
Working Capital for 1 Month Rs. 1.81 Cr
Total Capital Investment Rs. 13.33 Cr
Rate of Return 48%
Break Even Point 46%
CONTENTS
INTRODUCTION
BENEFITS OF MIG WELDING WIRE
FEATURE
PROPERTIES
1. CONSISTENT FEEDING
2. HIGH WELDING SPEED
3. ADDITION OF DEOXIDIZERS
4. LESSEN THE JOINT CLEANING
5. SILICA SLAG
6. COPPER COATING
7. DEEP PENETRATION
8. GOOD AESTHETIC PROPERTIES
APPLICATIONS AND USES OF MIG WIRES ELECTRODES
APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
THE GLOBAL WELDING PRODUCTS MARKET AS:
WELDING PRODUCTS MARKET - TECHNOLOGY ANALYSIS
WELDING CONSUMABLES MARKET - PRODUCT SEGMENT ANALYSIS
WELDING PRODUCTS MARKET - APPLICATION ANALYSIS
WELDING PRODUCTS MARKET - REGIONAL ANALYSIS
OVERVIEW OF THE INDIA WELDING CONSUMABLES MARKET
COMPANIES MENTIONED IN THE RESEARCH REPORT
KEY SEGMENTS OF THE INDIA WELDING CONSUMABLES MARKET
WELDING CONSUMABLES MARKET & INDIA PRODUCT SEGMENT ANALYSIS
WELDING CONSUMABLES MARKET – INDIA APPLICATION ANALYSIS
MAJOR REGIONS ANALYZED UNDER THIS RESEARCH REPORT ARE:
INDIAN WELDING INDUSTRY- AN OVERVIEW
IN INDIA, SOME OF THE MAJOR INDUSTRIAL SECTORS THAT DOMINATE
DEMAND FOR WELDING PROCESSES AND CONSUMABLES ARE:
MANUFACTURERS/SUPPLIERS OF WELDING ELECTRODES (MIG WIRE)
MANUFACTURING PROCESS OF ELECTRODES
THE ENTIRE MANUFACTURING PROCESS CAN BE DIVIDED INTO THE
FOLLOWING DISTINCT STAGES:-
WIRE DRAWING PROCESS OVERVIEW
(1) WIRE ROD PREPARATION
(2) DRAWING
DRY DRAWING OF WIRE
WET DRAWING OF WIRE
LUBRICATION
THERE ARE TWO MAJOR WIRE DRAWING LUBRICANTS:
LUBRICATION FOR MIG WELDING WIRE
(3) ANNEALING
PROCESS ANNEALING
(4) COPPER COATING OF WIRE
COPPER PLATING IS AN IMPORTANT PROCESS BECAUSE:
PROCESS
STEEL WIRE WAS COATED WITH BRASS, ON A CONTINUOUS BASIS BY
THE FOLLOWING METHOD:
PROCESS FLOW CHART
QUALITY CONTROL
PRODUCTS DESCRIPTION: -
PACKING: -
MECHANICAL PROPERTIES: -
COIL SPECIFICATION:-
TECHNICAL SPECIFICATION
CHARACTERISTICS
PACKING SPECIFICATION
PLANT AND MACHINERY FOR MIG WIRE ELECTRODES
MIG WIRE PLANT CONSISTS OF:
PAY-OFFS
STATIC VERTICAL PAY OFF
SPOOL PAY OFF
DRY DRAWING SINGLE BLOCK:
THE CAPSTANS ARE DRIVEN BY HIGH CAPACITY WORM GEARS:
WET WIRE DRAWING MACHINE:
FINAL DIE IS ROTATING TYPE.
HIGH SPEED COPPER COATING TANK
PROCESS:
ACCUMULATION CAPSTAN (BB-TYPE):
TAKE UP (SPOOL TYPE):
ALL SPOOLER FUNCTIONS ARE ACTUATED FROM AN OPERATING CONSOLE:
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WIRE MAKING PLANT
SUPPLIERS OF WIRE DRAWING MACHINE
SUPPLIERS OF WIRE WINDING MACHINE
SUPPLIERS OF PICKLING TANK
SUPPLIERS OF WIRE STRAIGHTENING MACHINE
SUPPLIERS OF ANNEALING FURNACE
SUPPLIERS OF WIRE POINTING MACHINE
SUPPLIERS OF DIES AND FIXTURE
SUPPLIERS OF EOT CRANES
SUPPLIERS OF D G SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF ETP PLANTS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSURE
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF MEASURING AND TESTING INSTRUMENTS
SUPPLIERS OF ELECTROPLATING PLANT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF MILD STEEL ROD
SUPPLIERS OF ZINC
SUPPLIERS OF LEAD
SUPPLIERS OF PICKLING ACIDS
SUPPLIERS OF PICKLING CHEMICALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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