Detailed Project Report (DPR) on milk chilling plant

MILK CHILLING PLANT
[CODE NO.3365]  


The  importance  of milk in human diet  especially  for children and expectant and nursing matters is vital.  

Unlike  rich countries like the U.K. and the U.S. dairying  in India is a subsidiary occupation of almost  all  the farmers. More  than  60 per cent of the  families  involved  in dairying  belong to the small or marginal farmers  or  even agricultural labourers.

In  the first half of the 1900 dairying in the  country was  largely  unorganized, except for military  farm  which  were established and largely stocked with the European breeds.  In the plantation areas, pure breed exotic bulls were randomly crossbled with  local cows.  Apart from the "poskets" of  improved  animals thus  created,  dairying  was  largely  left  in  the  hands   of traditional producers, middle man, product makers and vendors.

Some private dairies were more or less modern processing facilities were encouraged to make pasteurized  butter mainly  for the British Army.  In the early 1940's one such firm also  become the prime supplies to the country's  first  official urban  milk  supply scheme "The Bombay Milk  Scheme".   Under  it chilled  milk  was transported in cans by rails  to  Bombay  from Anand in Kheda District some 425 km from Bombay.

When India became independent in 1947, are of  earliest projects  of its type to be adopted was the creater  Bombay  Milk Scheme which consisted of a market milk plant in Bombay, supplied with  milk  by  the Khairs District  Cooperative  Milk  producers union.

The  union which had its processing plant close to  the town  of  Anand, ultimately came to be known as  the  Anand  Milk Union  Ltd  abbreviated  to  Amul,  meaning  "beyond  price"   or priceless".

The worlds largest during development  programme  the operation  flood  is distinguished by its involvement of small holders  and landless rural milk producers.  It aims to create  a "flood"   of  usually-produced  Milk  assuring  the   farmer   of remunerative  price  and ready market and the urban  consumer  of wholesome milk at stable and reasonable prices.

The  modern  dairy sector was best with problems,  the  more important of which were as follows.

State  Government found it difficult to effectively  against milk production, procurement processing and marketing.

The urban dairies were unable to obtain more than a  30 per cent share of their liquid-milk markets.

"Dairy  development"  had after been treated as  if-it  were synonymous with building dairy processing plants and there plants frequently  got  built  in the towns where  the  consumers  were, rather than in the milk-sheds where milk was produced and so they had found if difficult to organize rural milk procurement.


COST ESTIMATION

Plant  Capacity                                       :    2000.00 Ltr./day               
land & Building (400 sq.ft)                   :    Rs. 4.80 Lacs
Plant & Machinery                                  :    Rs. 25.00 Lacs
Working Capital for 2 Months              :    Rs. 52.00 Lacs
Total Capital Investment                       :    Rs. 87.87 Lacs
Rate of Return                                        :    66%
Break Even Point                                    :    47%

INTRODUCTION    
KINDS OF MILK    
PROPERTIES    
DETAILED COMPOSITION OF MILK    
FACTORS AFFECTING COMPOSITION OF MILK    
TABLE    
PROPERTIES OF MILK    
TYPES OF MILK    
RAW MATERIALS    
OVERVIEW OF MILK IN INDIA    
MARKET STRUCTURE:    
GROWING DEMAND:    
MILK SUPPLY:    
MARKET SURVEY    
PRODUCTION:    
PRICES    
FIGURE. INDIA: RISING FEED COSTS AND MILK PRICES
(FISCAL YEAR-APRIL-MARCH)    
PRODUCTION POLICIES AND PROGRAMS    
CONSUMPTION:    
PROCESSING    
TRADE:    
EXPORTS
IMPORTS    
POLICY:    
TRADE POLICY    
TABLE. INDIA: TARIFF STRUCTURE FOR VARIOUS DAIRY PRODUCTS, 2017    
MILK PRODUCTION IN INDIA    
MANUFACTURING PROCESS    
COOLING AND STORING MILK:    
FILTERATION:    
STANDARDISATION:    
HOMOGENISATION:    
CLARIFICATION:    
PASTEURISATION    
PASTERIZATION REQUIREMENTS    
THE FOLLOWING ARE THE MAIN SYSTEM OF PASTEURIZATION.    
STING    
PACKING    
FLOW DIAGRAM    
DETAILS OF MILK PROCESSING    
COLLECTING    
SEPARATING    
FORTIFYING    
PASTEURIZING    
HOMOGEN IZING    
PACKAGING    
METHODS OF PASTEURIZATION & ITS BENEFITS    
VAT PASTEURIZATION    
HTST PASTEURIZATION    
BENEFITS OF HTST PASTEURIZATION    
PASTEURIZATION TEMPERATURE & TIME CHART    
PASTEURIZATION CONDITION USED    
FOR MILK PRODUCTS    
TABLE. PASTEURIZATION CONDITIONS USED FOR MILK PRODUCTS.    
SUPPLIERS OF PLANT & MACHINERY    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET