Code #3681
Industry Overview
Fasteners are devices, methods, or components used to hold or fasten two or more engineering components together. They can be broadly classified into detachable fasteners, such as nuts, bolts, and screws, and non-detachable fasteners, such as rivets, welds, and adhesives. Fastener material selection is important because strength, brittleness, corrosion resistance, galvanic corrosion characteristics, and cost influence the suitability of a fastener for a particular application. Steel is the most common material used for nuts, bolts, and other fasteners. Steel fasteners are available in plain forms as well as with surface treatments such as zinc plating, galvanization, and chrome plating. The required steel grade varies according to application and performance requirements. The project covers steel and alloy steel, precision high tensile fasteners, bolts and nuts, their types and applications, manufacturing processes, heat treatment, surface finishing, thread rolling, coating, inspection, market overview, plant layout, and suppliers of raw materials, machinery, equipment, and related systems.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2.40 MT/Day |
| Land & Building (1000 sq.mt.) | Rs. 83 Lac |
| Plant & Machinery | Rs. 93 Lac |
| Working Capital for 1 Month | Rs. 47 Lac |
| Total Capital Investment | Rs. 2.48 Cr |
| Rate of Return | 18% |
| Break Even Point | 76% |
Content Index
- INTRODUCTION
- STEEL
- ALLOY STEEL
- PRECISION HIGH TENSILE FASTENERS
- BOLTS AND ITS TYPES
- (A) ANCHOR BOLT
- (B) MACHINE BOLT
- (C) CARRIGE BOLT
- (D) ELEVATOR BOLT
- (E) T-BOLT
- NUT AND ITS TYPES
- ACORN NUT
- T-NUT
- SQUIRE NUT
- COUPLING NUT
- FLANGE NUT
- USES AND APPLICATIONS
- EFFECTIVE USE OF NUT AND BOLT
- 1. ASSEMBLY OF THREAD FASTENER COMPONENTS:
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART FOR (M.S BOLT)
- PROCESS FLOW CHART FOR (H.T BOLT)
- PROCESS FLOW CHART FOR NUT
- MANUFACTURING PROCESS OF BOLTS
- BOLT FORMATION
- THE VARIOUS MANUFACTURING PROCESS ARE NOW OUTLINED BRIEFLY.
- (1) RAW MATERIAL INSPECTION & STORAGE
- (1) COLD HEADING
- (2) TRIMMING
- (3) MACHINING
- (4) HEAT TREATMENT
- (I) HARDENING:
- (II) TEMPERING:
- (III) QUENCH HARDENING:
- (5) SURFACE FINISHING
- (6) THREAD ROLLING
- (7) COATING
- PHOSPHATING
- (8) INSPECTION FOR FORM, FIT & FUNCTION
- MANUFACTURE PROCESS OF NUTS
- NUT FORMING
- MARKET OVERVIEW
- INDUSTRIAL FASTENERS MARKET GROWTH PROJECTED AT 4% CAGR TO 2020
- THE INDUSTRIAL FASTENERS MARKET: OUTLOOK ON THE GLOBAL AND INDIAN INDUSTRY (2018-2023).
- INDIA INDUSTRIAL FASTENERS MARKET
- MARKET SEGMENTATION
- GROWTH FACTORS
- THREATS
- KEY PLAYERS PROFILED
- THE INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS BELOW.
- INDUSTRIAL FASTENERS MARKET
- BY COMMODITY
- BY APPLICATION
- BY GEOGRAPHY
- INDUSTRIAL FASTENERS RAW MATERIAL OUTLOOK (REVENUE, USD MILLION, 2014 - 2025)
- INDUSTRIAL FASTENERS PRODUCT OUTLOOK (REVENUE, USD MILLION, 2014 - 2025)
- INDUSTRIAL FASTENERS APPLICATION OUTLOOK (REVENUE, USD MILLION, 2014 - 2025)
- INDUSTRIAL FASTENERS REGION OUTLOOK (REVENUE, USD MILLION, 2014 - 2025)
- INDUSTRIAL FASTENERS MARKET TO REACH USD 137.79 BILLION BY 2026 | CAGR: 5.4%
- PRODUCT (REVENUE, USD MILLION; 2016-2026)
- APPLICATION OUTLOOK (REVENUE, USD MILLION; 2016-2026)
- BOLT AND SCREW TYPE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
- BOLT SIZE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
- FINISHES OUTLOOK (REVENUE, USD MILLION; 2016-2026)
- REGIONAL OUTLOOK (USD MILLION; 2016-2026)
- INDUSTRIAL FASTENERS MARKET POWERING WITH NEW FACTORS AND EXPECTED TO REACH USD 116.5 BILLION IN 2022
- DEVELOPMENT OF MAJOR END-USER SECTORS TO AUGMENT THE DEVELOPMENT OF GLOBAL INDUSTRIAL FASTENERS MARKET IN ASIA PACIFIC
- THE GLOBAL INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS FOLLOWS
- BY PRODUCT
- BY APPLICATION
- BY REGION
- PLANT LAYOUT
- SUPPLIERS OF NUT AND BOLT
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF M.S ROD
- SUPPLIERS OF DEGREASING CHEMICAL
- SUPPLIERS OF PICKLING CHEMICALS
- SUPPLIERS OF PHOSPHATING CHEMICALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF DOUBLE STROKE COLD HEAD FORGING MACHINE
- SUPPLIERS OF COMPELETE NUT AND BOLT MAKING PLANT
- SUPPLIERS OF METAL TESTING MACHINE
- SUPPLIERS OF PRECISION MEASURING TOOLS
- SUPPLIERS OF NDT INSPECTION EQUIPMENT
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF PHOSPHATING PLANT
- SUPPLIERS OF MILLING MACHINE
- SUPPLIERS OF CNC LATHE MACHINE
- SUPPLIERS OF BOARING MACHINE
- SUPPLIERS OF POWER HACKSAW
- SUPPLIERS OF GRINDING MACHINE
- SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
- SUPPLIERS OF HEATREATMENT FURNACE
- SUPPLIERS OF DG SETS
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Industrial fasteners are components used to hold or join two or more engineering components together. Common examples include nuts, bolts, screws, rivets, and other fastening systems. Fasteners may be detachable or non-detachable depending on whether the joined components can be separated without damaging the fastening system. Their selection depends on factors such as mechanical strength, corrosion resistance, material compatibility, application requirements, and cost. The report focuses particularly on steel and alloy steel fasteners, including bolts, nuts, precision high tensile fasteners, manufacturing processes, surface treatments, inspection, and industrial applications.
Steel is one of the most commonly used materials for manufacturing nuts and bolts. The report specifically discusses steel and alloy steel as important fastener materials. Material selection depends on the required strength, brittleness, corrosion resistance, galvanic corrosion characteristics, application conditions, and cost. Steel fasteners can also receive surface treatments such as zinc plating, galvanization, and chrome plating. Different steel grades may be selected according to the performance requirements of the intended fastening application.
Bolt manufacturing can involve several sequential operations depending on the design, material, and required specifications. The report identifies raw material inspection and storage, cold heading, trimming, machining, heat treatment, surface finishing, thread rolling, coating, and inspection for form, fit, and function. Heat treatment includes processes such as hardening, tempering, and quench hardening. Surface treatment and coating can be used to provide the required finish and performance characteristics. Quality inspection is carried out to ensure that finished fasteners meet the necessary functional requirements.
The report covers several widely used bolt varieties, including anchor bolts, machine bolts, carriage bolts, elevator bolts, and T-bolts. Each type can serve different fastening and assembly requirements depending on its configuration and intended application. Understanding bolt types is important when selecting a suitable fastening component because dimensions, head configuration, thread characteristics, installation method, and service conditions can vary. The report also discusses nuts and their varieties, along with uses, applications, and effective use of nut-and-bolt assemblies.
Heat treatment is important because it helps develop the required mechanical characteristics of fastener materials for their intended applications. The report includes hardening, tempering, and quench hardening within the bolt manufacturing process. The appropriate treatment depends on the material, fastener design, and performance requirements. Properly controlled heat treatment forms part of the manufacturing sequence before subsequent operations such as surface finishing, thread rolling, coating, and final inspection. It therefore contributes to achieving the required quality and functional performance of manufactured fasteners.
Fasteners can undergo surface finishing and coating processes to provide the required surface characteristics and protection. The report identifies surface finishing, coating, and phosphating as parts of the manufacturing sequence. It also notes that steel fasteners may be available with treatments such as zinc plating, galvanization, and chrome plating. The appropriate treatment depends on the fastener material, application, environmental exposure, corrosion requirements, and desired finish. These processes are integrated with other manufacturing and inspection stages to produce fasteners suitable for engineering and industrial applications.
A fastener manufacturing plant may require equipment for forming, machining, heat treatment, finishing, inspection, material handling, and supporting utilities. The report lists suppliers and equipment categories including double stroke cold head forging machines, complete nut and bolt making plants, metal testing machines, precision measuring tools, NDT inspection equipment, milling machines, CNC lathes, boring machines, power hacksaws, grinding machines, drilling, lathe and tapping machines, heat-treatment furnaces, phosphating plants, DG sets, air compressors, material handling equipment, fire-fighting equipment, jigs and fixtures, and submersible water pumps.
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