MS AND HIGH TENSILE BOLTS AND NUTS [CODE NO.3681]
Fastener may be defined as any device, method or component used to hold or FASTEN two or more engineering components together.
Fasteners may be classified into groups and sub-groups according to the functions they perform. Probably the main division is into:
a) Detachable fasteners (e.g. nut and bolt, screw, etc.);
b) Non-detachable fasteners (e.g. rivet, weld, adhesive).
Fastener material can be important when choosing a fastener due to keeping in view the strength, brittleness, corrosion resistance, galvanic corrosion properties. Cost of course an important factor which determines which materials to choose from. Let us now see them in details.
Steel
Steel is the most common material used for making nuts and bolts and fastener material. These are available plain. They are also available with various surface treatments. These may include such as zinc plating, galvanization, and chrome plating.
The grade of steel to be used may vary largely based on your need. They are usually available in 4 standard grades.
COST ESTIMATION
Plant Capacity 2.40 MT/Day
Land & Building (1000 sq.mt.) Rs. 83 Lac
Plant & Machinery Rs. 93 Lac
Working Capital for 1 Month Rs. 47 Lac
Total Capital Investment Rs. 2.48 Cr
Rate of Return 18%
Break Even Point 76%
INTRODUCTION
STEEL
ALLOY STEEL
PRECISION HIGH TENSILE FASTENERS
BOLTS AND ITS TYPES
THE FOLLOWING ARE THE VARIETIES OF BOLT AVAILABLE WIDELY:
(A) ANCHOR BOLT
(B) MACHINE BOLT
(C) CARRIGE BOLT
(D) ELEVATOR BOLT
(E) T-BOLT
NUT AND ITS TYPES
ACORN NUT
T-NUT
SQUIRE NUT
COUPLING NUT
FLANGE NUT
USES AND APPLICATIONS
EFFECTIVE USE OF NUT AND BOLT
1. ASSEMBLY OF THREAD FASTENER COMPONENTS:
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR (M.S BOLT)
PROCESS FLOW CHART FOR (H.T BOLT)
PROCESS FLOW CHART FOR NUT
MANUFACTURING PROCESS OF BOLTS
BOLT FORMATION
THE VARIOUS MANUFACTURING PROCESS ARE NOW OUTLINED BRIEFLY.
(1) RAW MATERIAL INSPECTION & STORAGE
(1) COLD HEADING
(2) TRIMMING
(3) MACHINING
(4) HEAT TREATMENT
(I) HARDENING:
(II) TEMPERING:
(III) QUENCH HARDENING:
(5) SURFACE FINISHING
(6) THREAD ROLLING
(7) COATING
PHOSPHATING
(8) INSPECTION FOR FORM, FIT & FUNCTION
MANUFACTURE PROCESS OF NUTS
NUT FORMING
MARKET OVERVIEW
INDUSTRIAL FASTENERS MARKET GROWTH PROJECTED AT 4% CAGR TO 2020
THE INDUSTRIAL FASTENERS MARKET: OUTLOOK ON THE GLOBAL AND INDIAN INDUSTRY (2018-2023).
INDIA INDUSTRIAL FASTENERS MARKET
MARKET SEGMENTATION
GROWTH FACTORS
THREATS
KEY PLAYERS PROFILED
THE INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS BELOW.
INDUSTRIAL FASTENERS MARKET
BY COMMODITY
BY APPLICATION
BY GEOGRAPHY
INDUSTRIAL FASTENERS RAW MATERIAL OUTLOOK (REVENUE,
USD MILLION, 2014 - 2025)
INDUSTRIAL FASTENERS PRODUCT OUTLOOK (REVENUE, USD MILLION,
2014 - 2025)
INDUSTRIAL FASTENERS APPLICATION OUTLOOK (REVENUE,
USD MILLION, 2014 - 2025)
INDUSTRIAL FASTENERS REGION OUTLOOK (REVENUE, USD MILLION,
2014 - 2025)
INDUSTRIAL FASTENERS MARKET TO REACH USD 137.79 BILLION
BY 2026 | CAGR: 5.4%
PRODUCT (REVENUE, USD MILLION; 2016-2026)
APPLICATION OUTLOOK (REVENUE, USD MILLION; 2016-2026)
BOLT AND SCREW TYPE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
BOLT SIZE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
FINISHES OUTLOOK (REVENUE, USD MILLION; 2016-2026)
REGIONAL OUTLOOK (USD MILLION; 2016-2026)
INDUSTRIAL FASTENERS MARKET POWERING WITH NEW FACTORS AND EXPECTED TO REACH USD 116.5 BILLION IN 2022
DEVELOPMENT OF MAJOR END-USER SECTORS TO AUGMENT THE DEVELOPMENT OF GLOBAL INDUSTRIAL FASTENERS MARKET
IN ASIA PACIFIC
THE GLOBAL INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS FOLLOWS
BY PRODUCT
BY APPLICATION
BY REGION
PLANT LAYOUT
SUPPLIERS OF NUT AND BOLT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S ROD
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF DOUBLE STROKE COLD HEAD FORGING MACHINE
SUPPLIERS OF COMPELETE NUT AND BOLT MAKING PLANT
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF PHOSPHATING PLANT
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BOARING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF HEATREATMENT FURNACE
SUPPLIERS OF DG SETS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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