NICOTINE BASED PRODUCTS (NICOTINE ALKALOID, NICOTINE USP, NICOTINE POLACRILEX, BITARTRATE)
[CODE NO.4034]
From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.
In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.
The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco by Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.
Nicotine sulphate is extensively used in the control of insect pest of agricultural importance. It is being manufactured from waste tobacco and from the liquors obtained from factories making chewing and smoking tobacco. The waste tobacco is macerated with water and lime and then steam distilled. The distillate is neutralized with sulphuric acid and concentrated.
COST ESTIMATION
Plant Capacity 1.4446 MT/Day
Land & Building (10,000 sq.mt.) Rs. 5.54 Cr
Plant & Machinery Rs. 2.70 Cr
Working Capital for 1 Month Rs. 13.72 Cr
Total Capital Investment Rs. 22.34 Cr
Rate of Return 74%
Break Even Point 25%
INTRODUCTION
USES AND APPLICATION OF NICOTINE BITARTRATE DIIHYDRATE
USES AND APPLICATIONS OF NICOTINE SULPHATE
PROPERTIES OF NICOTINE SULPHATE
HAZARD AND SHIPPING REGULATION
APPLICATION OF NICOTINE POLACRILEX
ADVANTAGE OF NICOTINE POLACRILEX
NICOTINE POLACRILEX/RESINATE USP/EP 20%
NICOTINE POLACRILEX/RESINATE USP/EP 15%
PHYSIOLOGY & TECHNOLOGY OF NICOTINE
B.I.S. SPECIFICATION
1. SCOPE
2. REQUIREMENTS
3. PACKING AND MARKING
4. SAMPLING
5. TESTS
DETERMINATION OF NICOTINE CONTENT
A - 1 METHOD
A - 2 REAGENTS
A - 3 PROCEDURE
SEDIMENTATION TEST
B - 1 PROCEDURE
B - 2 REPORT
NICOTINE SULPHATE 40%
SPECIFICATION
CHEMICAL COMPOSITION:
MODE OF ACTION:
USES:
CHEMICAL FORMULA:
ADVANTAGES:
NICOTINE SULPHATE 40%
USES AND APPLICATION OF NICOTINE ALKALOID 95%
NICOTINE ALKALOID 95%
SPECIFICATIONS
OTHER INFORMATION
PROPERTIES OF NICOTINE POLACRILEX 20%
PRODUCT SPECIFICATION:
COMPOSITION:
OVERVIEW OF NICOTINE SULPHATE
PRODUCTION OF PESTICIDES IN INDIA
NICOTINE MARKET IN INDIA
PRODUCTS FROM TOBACCO AND TOBACCO WASTES:
NICOTINE / NICOTINE DERIVATIVES FROM TOBACCO:
NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:
WORLD PESTICIDE MARKET AND PROSPECTS FOR NICOTINE SULPHATE
STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA
OVERVIEW OF TECHNOLOGIES FOR NICOTINE BASED PRODUCTS
NEED FOR DEVELOPMENT OF ALTERNATE USE FOR TOBACCO:
[COMMERCIALLY IMPORTANT APPLICATIONS]:
A LOOK AT THE ORGANS OF THE BODY HARMED BY TOBACCO SMOKE
PHARMACEUTICAL USE OF NICOTINE:
COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES
MARKET PRICES OF NICOTINE AND ITS SALTS:
CONCLUSIONS AND RECOMMENDATIONS:
RECOMMENDATIONS:
MARKET OVERVIEW OF NICOTINE GUMS
PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE BASED PRODUCTS
CHEMICAL COMPOSITION OF TOBACCO
CHEMISTRY OF NICOTINE
THE DISTILLATION AND CONCENTRATION INSTALLATION WAS BUILT UP AS FOLLOWS
(1) THE STEAM DISTILLATION KETTLE.
(2) THE STEAM-HEATED NICOTINE CONCENTRATION CHAMBER.
(3) THE NICOTINE CONCENTRATIOIN FLASKS.
(D) THE DISTILLATION AND CONCENTRATION PROCESS.
(1) THE CONCENTRATION OF THE ACID IN THE FLASKS.
(2) THE TEMPERATURE OF THE CONCENTRATION CHAMBER
(3) THE DLSTILLATION PERIOD.
(4) THE AMMONIUNN SULPHATE FORMED IN 'THE RECEIVING FLASKS.
(5) THE SEPARATION OF THE AMMONIUM SULPHATE AND NECOTINE ULPHATE
VALUE OF BY PRODUCTS.
THE EXTRACTED TOBACCO RESIDUE.
COMMERCIAL
CHARACTERISTICS & APPLICATION OF NICOTINE
MODE ACTION
ZONES OF CULTIVATION OF TOBACCO
RAW MATERIALS
TOBACCO
CULTIVATION
SOWING AND GROWTH
HARVEST
GLOBAL PRODUCTION
TRENDS
MAJOR PRODUCERS
UNITED STATES
CHINA
BRAZIL
INDIA
BENZENE
HAZARD
LIME
HAZARD
SULFURIC ACID
HAZARD
TOBACCO LEAF BY-PRODUCTS (TOBACCO WASTE)
MANUFACTURING PROCESS OF NICOTINE USP/EP
MASS BALANCE PER BATCH
MASS BALANCE PER MONTH
MANUFACTURING PROCESS OF NICOTINE POLACRILEX (USP/EP)
MASS BALANCE PER BATCH
MASS BALANCE PER BATCH
MANUFACTURING PROCESS OF NICOTINE BITARTRATE DIHYDRATE
CHEMICAL REACTION
MASS BALANCE PER MONTH
MANUFACTURING PROCESS OF NICOTINE 95%
MASS BALANCE PER BATCH
MASS BALANCE PER MONTH
MANUFACTURING PROCESS NICOTINE SULPHATE (40%)
PROCESS DETAILS OF NICOTINE (USP)
PROCESS FLOW DIAGRAM
PROCESS FLOW SHEET FOR NICOTINE SULPHATE FROM TOBACCO WASTE
IMPLEMENTATION SCHEDULE
MATERIAL SAFETY DATA SHEET OF NICOTINE SULPHATE 40%
TESTING METHOD OF NICOTINE AND NICOTINE SULPHATE
EXAMPLE L
STAGE 1 HARVESTING AND DEEP FREEZING
STAGE II MIXING AND PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI TESTING
STAGE VII PACKING
EXAMPLE 2
STAGE 1 MIXING
STAGE II PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI PACKING
STAGE VII ALKALIZATION
STAGE VIII PURIFICATION OF NICOTINE ALKALOID
STAGE IX DISTILLATION OF NICOTINE ALKALOID
STAGE X TESTING.
STAGE XI PACKING
EXAMPLE 3
STAGE 1 MIXING
STAGE II MIXING AND PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI PACKING
STAGE VIII PURIFICATION OF NICOTINE ALKALOID
STAGE IX DISTILLATION OF NICOTINE ALKALOID
STAGE X TESTING.
STAGE XI PACKING
EXAMPLE 4
STAGE 1 MIXING
STAGE II PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI PACKING
STAGE VII ALKALIZATION
STAGE VIII PURIFICATION OF NICOTINE ALKALOID
STAGE IX DISTILLATION OF NICOTINE ALKALOID
STAGE X TESTING
STAGE XI PACKING
EXAMPLE 5
STAGE I WASHINGS OF THE INSOLUBLE FRACTION
STAGE II CENTRIFUGATION AND DRYING OF INSOLUBLE FRACTION
STAGE III CENTRIFUGATION AND DRYING OF INSOLUBLE FRACTION
STAGE IV RECONSTITUTION OF THE TOBACCO BY IMPREGNATION
STAGE V TESTING OF THE TOBACCO
STAGE VI PACLDNG
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF TOBACCO WASTE
SUPPLIERS OF BENZENE
SUPPLIERS OF LIME POWDER
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF REACTION VESSEL
SUPPLIERS OF INDUSTRIAL FILTERS
SUPPLIERS OF DISTILLATION UNITS
SUPPLIERS OF EVAPORATORS
SUPPLIERS OF TRAY DRYER
SUPPLIERS OF DIGESTER TANKS
SUPPLIERS OF CRYSTALLIZATION TRAY
SUPPLIERS OF CENTRIFUGE MACHINE
SUPPLIERS OF STORAGE TANK
SUPPLIERS OF WATER SOFTENING PLANT
SUPPLIERS OF STEAM BOILERS
SUPPLIERS OF GENERATOR (D.G. SET)
SUPPLIERS OF PACKING MACHINE
SUPPLIERS OF CONVEYOR BELT
SUPPLIERS OF ELEVATORS, ESCALATORS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
