NO CARB PASTE (ANTICARBURIZING PASTE WATER SOLUBLE) FOR HEAT TREATMENT
[EIRI/EDPR/1439] J.C. 221
INTRODUCTION
Carbon paste (anti-carburizing paste) (water soluble) is a very versatile item meant for application for parts that require no hardness (i.e. to be kept soft) after case hardening. The basic object of the paste alludes to its application for protection of external and internal threads, serratious, blind holes etc.
The specialty of the carbon paste is that it is water soluble and does not chemically invade the steel on which it is applied.
Further, the carbon paste or anti-carburizing paste is steady in its working effect in the furnace at atmospheres of carbon monoxide.
Among other characteristics that the carbon exhibits, a salient one is that it does not absorb moisture from the air during storage.
The formulations of carbon paste comprise carbonates, potassium ferrocyanide, salts of certain organic acids, sodium hydroxide, calcium chloride, rosin soap etc. all-being water soluble chemicals, so water glass (sodium silicate) or glue is used as a binder.
In view of the versatile use of the carbon paste for the end-user industries, the demand of the product is increasing at a rapid pace and it has get very good future prospects.
Decarburization:-
The depth of decarburization is the thickness of the layer in which the carbon content is less than that of the core, i.e. the distance from the surface to a boundary at which the carbon content of the core is reached.
However, to be more precise, from the point of view of functional aspect, the depth of decarburization is the thickness of the layer in which loss of carbon has a significant effect on properties that affect the functioning of the final component.
The limit of this layer can be expressed as a carbon content or a hardness level.
From practical point of view, the depth of decarburization is that it is the thickness of the layer in which the structure differs significantly from that of the core.
Under conditions that cause the oxidation of iron, the oxidation of carbon is also to be expected. Decarburization of a metal is based on the oxidation at the surface of carbon that is dissolved in the metal lattice. It should be noted that, depending on the carbon potential of the surrounding atmosphere, decarburization can take place independently of scaling. However, in heat treatment process iron and carbon usually oxidize simultaneously. During the oxidation of carbon, gaseous products (CO & CO2) develop. In the case of a scale layer, substantial decarburization is possible only when the gaseous products can escape, i.e., when the equilibrium pressures of the carbon oxides are high enough to break the scale layer or when the scale layer is porous.
COST ESTIMATION
Plant Capacity 2.00 MT./Day
Land & Building (600 S.Mtr) Rs. 80.00 Lacs..
Plant & Machinery Rs. 25.85 Lacs
W.C. for 1 Month Rs. 23.50 Lacs
Total Capital Investment Rs. 1.34 Cr..
Rate of Return 38%
Break Even Point 52%
CONTENTS
INTRODUCTION
USES & APPLICATION
FEATURES OF ANTI CARB PASTE
PROPERTIES & CHARACTERISTICS OF RAW MATERIALS
B.I.S SPECIFICATION
MARKET SURVEY
PRESENT MANUFACTURER OF ANTI CARB PASTE
PRODUCTION OF CARBURIZING CHEMICALS
RAW MATERIALS
ANTICARB PASTE FOR GAS CARBURISATION
PROCESS OF CARBURISING AND ITS MECHANISM
FORMULATIONS OF ANTI CARB PASTE
MANUFACTURING PROCESS OF ANTI-CARBURISING PASTE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF ANTI-CARBURISING PASTE
MANUFACTURING PROCESS OF ANTI-CARBURISING PASTE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF ANTI-CARBURISING PASTE
MANUFACTURING PROCESS OF ANTI-CARBURISING PASTE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF ANTI-CARBURISING PASTE MANUFACTURING PROCESS OF ANTI-CARBURISING PASTE
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF NO- CARB PASTE
PLANT LAYOUT OF ANTI-CARBURISING PASTE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
STORAGE TANK
LABORATORY TESTING EQUIPMENT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
