Detailed Project Report (DPR) on non woven tarpaulin

Detailed Project Report (DPR) on non woven tarpaulin
Code #3664
Original
India
Countries
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Industry Overview

Tarpaulin is a large sheet of strong, flexible, waterproof or water-resistant material commonly manufactured from polyethylene, canvas, or polyester coated with urethane. The term “tarpaulin” combines “tarp,” referring to tarred canvas, and “palling,” meaning fabric, reflecting its traditional use for covering and protecting objects. Plastic tarpaulin is generally produced from polyethylene film and is available in clear, blue, black, and mixed shades and in different thicknesses.

The tarpaulin industry serves diverse applications across agriculture, construction, transportation, industrial operations, and general protection. Product categories include poly tarpaulin, mesh tarpaulin, canvas tarpaulin, and vinyl tarpaulin. Applications include lumber and hay covers, tent canopies, truck covers, boat covers, pool covers, construction protection, pond covers, and agricultural uses such as grain storage and silage protection.

Modern economical tarpaulins are predominantly manufactured using woven polyethylene, commonly referred to as polytarp. Polyethylene tarps incorporate polyethylene material with internal sheet threading and rope reinforcement around the boundary, providing durability and resistance to weather conditions. The industry can be assessed by product type, application, material, weight, lamination type, and end use.

Cost Estimation

Particulars Value
Plant Capacity 4500 Kg/Day
Land & Building (800 sq.mt.) Rs. 1.14 Cr
Plant & Machinery Rs. 3 Cr
Working Capital for 1 Month Rs. 1.27 Cr
Total Capital Investment Rs. 5.49 Cr
Rate of Return 28%
Break Even Point 59%

Content Index

  • INTRODUCTION
  • FEATURES AND SPECIFICATION OF TARPAULIN
  • USES & APPLICATION OF TARPAULIN/SHEET
  • AGRICULTURAL
  • 1. DRYING OF AGRICULTURE PRODUCTS SUCH AS
  • SUGGESTED COLOURS:
  • 2. SILAGE AND GRAIN COVERS
  • COLOURS:
  • 3. FUMIGATION BARRIERS
  • SUGGESTED COLOURS:
  • 4. POULTRY CURTAINS
  • SUGGESTED COLOURS:
  • 5. VERMIBEDS
  • SUGGESTED COLOURS:
  • POND LINER
  • POND COVER
  • SUGGESTED COLOURS:
  • ODOUR CONTAINMENT COVERS, EFFECTIVE LANDFILL COVERS
  • SUGGESTED COLOURS:
  • COVERS
  • CAN BE USED FOR:
  • INDUSTRIAL & TRANSPORTATION COVERS
  • CAN BE USED FOR COVERING
  • GREEN HOUSE
  • SUGGESTED COLOURS:
  • CIVIL ENGINEERING
  • SUGGESTED COLOURS:
  • TYPES AND MATERIALS FOR TARPAULINE
  • POLYETHYLENE
  • CANVAS
  • VINYL
  • SOME OF THE MORE COMMON COLORS IN THAT SCHEME ARE:
  • MARKET OVER OF TARPAULIN
  • DRIVERS & RESTRAINTS
  • BY PRODUCT TYPE
  • BY PRODUCT WEIGHT
  • BY LAMINATION TYPE
  • BY END USE
  • OVERVIEW OF NON WOVEN INDUSTRY IN INDIA
  • NON WOVEN PRODUCTION IN INDIA
  • STATEWISE NON WOVEN TEXTILE PRODUCTION
  • MANUFACTURING PROCESS OF NON WOVEN TARPAULIN
  • PROCESS FLOW DIAGRAM OF NON WOVEN TARPAULIN
  • PROCESS IN DETAILS
  • NONWOVEN IS COMMONLY MANUFACTURED BY THREE PROCESSES:
  • MANUFACTURING PROCESS ‐ SPUN BONDING
  • RAW MATERIAL FEEDING
  • EUROPEAN DESIGNED EXTRUSION SYSTEM
  • MELT FILTERING & SCREENING
  • MELT METERING PUMP
  • SPIN BEAM WITH TWO SPINNRETS
  • FILAMENT SPINNING
  • FILAMENT DRAWING, AIR QUENCHING AND DEPOSITION
  • PRINCIPLES OF PLANT LAYOUT
  • MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
  • PLANT LOCATION FACTORS
  • PRIMARY FACTORS
  • 1. RAW-MATERIAL SUPPLY:
  • 2. MARKETS:
  • 3. POWER AND FUEL SUPPLY:
  • 4. WATER SUPPLY:
  • 5. CLIMATE:
  • 6. TRANSPORTATION:
  • 7. WASTE DISPOSAL:
  • 8. LABOR:
  • 9. REGULATORY LAWS:
  • 10. TAXES:
  • 11. SITE CHARACTERISTICS:
  • 12. COMMUNITY FACTORS:
  • 13. VULNERABILITY TO WARTIME ATTACK:
  • 14. FLOOD AND FIRE CONTROL:
  • EXPLANATION OF TERMS USED IN THE PROJECT REPORT
  • 1. DEPRECIATION:
  • 2. FIXED ASSETS:
  • 3. WORKING CAPITAL:
  • 4. BREAK-EVEN POINT:
  • 5. OTHER FIXED EXPENSES:
  • 6. MARGIN MONEY:
  • 7. TERM LOANS:
  • 8. TOTAL LOAD:
  • 9. LAND AREA/MAN POWER RATIO:
  • PROJECT IMPLEMENTATION SCHEDULES
  • INTRODUCTION
  • PROJECT HANDLING
  • PROJECT SCHEDULING
  • PROJECT CONSTRUCTION SCHEDULE
  • TIME SCHEDULE
  • PLANT LAYOUT
  • SUPPLIERS OF RAW MATERIALS
  • SUPPLIERS OF PLANT AND MACHINERY

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Tarpaulin is a strong, flexible sheet used to cover, protect, or contain materials and equipment. It can be manufactured from materials such as polyethylene, canvas, or vinyl, depending on the required application and performance characteristics. Tarpaulins are available in different thicknesses, colours, sizes, and constructions. Their resistance to water and weather makes them suitable for agricultural, industrial, construction, transportation, storage, and general-purpose covering applications.

Polyethylene, canvas, and vinyl are common materials used for tarpaulin products. Polyethylene is widely used for economical plastic tarpaulins because it can provide water resistance, flexibility, and durability. Canvas can be selected where a fabric-based construction is required, while vinyl is used for applications requiring a durable coated material. Material selection depends on factors such as intended use, weather exposure, mechanical requirements, flexibility, and desired service life.

Tarpaulin is used across agriculture, transportation, construction, industrial operations, and environmental protection. Typical applications include grain and silage covers, poultry curtains, vermibeds, pond liners and covers, greenhouse protection, industrial covers, truck and transportation covers, construction protection, and landfill or odour-containment covers. The specific material and construction of the tarpaulin can be selected according to the operating environment and the protection required.

Non-woven tarpaulin manufacturing can involve polymer processing, extrusion, filtration, metering, spinning, drawing, air quenching, and deposition. The report specifically describes a spun-bonding process that includes raw material feeding, an extrusion system, melt filtering and screening, a melt metering pump, a spin beam with two spinnerets, filament spinning, and filament drawing, air quenching, and deposition. The exact process configuration depends on the product specification, equipment design, polymer characteristics, and required fabric properties.

A tarpaulin manufacturing plant location should be evaluated against raw-material availability, market access, power and fuel supply, water availability, climate, transportation, waste disposal, labour, regulatory requirements, taxes, site characteristics, community factors, and flood and fire protection. These factors can influence operating continuity, logistics, production costs, workforce availability, and compliance. A systematic site assessment helps ensure that the selected location is compatible with the technical and operational requirements of the manufacturing facility.

A tarpaulin manufacturing plant layout should provide an efficient arrangement for material movement, production operations, equipment, storage, utilities, personnel, and finished-product handling. The layout should support safe movement of raw materials through processing stages and provide suitable access for maintenance and transportation. Plant roads, service areas, storage spaces, production sections, and other facilities should be coordinated during planning. Proper layout design can reduce unnecessary movement and support safe, orderly, and efficient plant operations.

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