NUT, BOLTS, RIVETS AND WASHERS
[EDPR/1452/EIRI] J.C. 9952
INTRODUCTION
Nuts and Bolts are most commonly used items in the family of industrial fasteners and their demand is fast increasing due to expansion of industries in the country. Bolt is a piece of metal rod whose one end is upset and at the other end threading is done. Nut is a device which rolls on bolt threads. In nuts, internal threading is done while bolts bear external thread. Screw, demonstrate their true merit in the movements, assembly etc, of wooden components. Screws are most popular as fasteners which assemble, or join parts together to be made into a complete unit.
Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant (i.e. cold formed & not formed fasteners). Bolts are manufactured by forging (upsetting) and extrusion methods mainly.
Nuts and Bolts are used by the existing industries, repair workshops etc. The sale of these items is increasing day-by-day. As such there is a very good scope for establishment of a few small scale units for the manufacture of nuts and bolts. Nuts are plain, square or hexagonal in shape with flat chambered, or washer crowned top. Like bolts, nuts may be finished or unfinished, and may be regular or heavy type. Nuts for special purposes includes, jam nuts, used as locking devices to keep regular nuts from loosening, castellated and slotted nuts, having a square or round bottom slot to accommodate a cotter pin or safety wire which holds them in place, used in automotive and allied fields on operating machinery wing and knurled nuts, designed for use. Where the nut is tightened or loosened with finger pressure only, and nuts for use on track bolts, stove bolts and machine bolts..
COST ESTIMATION
Plant Capacity 3 MT/Day
Land & Building (1500 sq.mt.) Rs. 1.29 Cr
Plant & Machinery Rs. 82.00 Lac
Working Capital for 2 Months Rs. 49.51 Lac
Total Capital Investment Rs. 2.73 Cr
Rate of Return 30%
Break Even Point 64%
CONTENTS
INTRODUCTION
PRECISION HIGH TENSILE FASTENERS
USES AND APPLICATIONS
EFFECTIVE USE OF FASTENERS
MARKET POTENTIAL
B.I.S. SPECIFICATIONS
RAW MATERIALS
MAIN RAW MATERIAL
QUALITY ASSURANCE MEASURES
WEDGE & PROOF TESTS
QUALITY CONTROL SET-UP (FOR HT FASTENERS)
PROCESS FLOW CHART FOR (M.S BOLT)
PROCESS FLOW CHART FOR (H.T BOLT)
PROCESS FLOW CHART FOR NUT
MANUFACTURING PROCESS OF BOLTS
HEAT TREATMENT
MANUFACTURE OF NUTS
RIVETED CONNECTION
RIVETING - A RELIABLE FASTENER
WASHERS MANUFACTURING PROCESS
PLANT LAY OUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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