NYLON 66 CURING TAPE USED IN RUBBER HOSE PIPE WRAPPING
[EIRI/EDPR/1535] J.C. 329
INTRODUCTION
Nylon is a generic term for the long chain synthetic polyamides. Nylon 6 and Nylon 6,6 are two most important polyamides. Nylon 6 is manufactured by self-condensation of 6-amino caproic acid obtained from caprolactam. Like all other polyamides Nylon 6 is capable of being formed into a filament in which the polymer molecules are oriented, at large, in the direction of the axis. It can also be cut to small lengths to get staple fibres. NFY can be manufactured with varied degree of orientation such as low oriented yarn (conventional), partially oriented yarn (POY) and full oriented yarn (FOY). NFY is produced as multi-filament yarn or mono filaments in a wide range of deniers. It is also available in bright, semi-dull and dull lusters. The filament yarn is generally specified by denier/no, of filaments/ twist e.g. 76/36/2500 means that the yarn is of 76 denier having 36 number of filament and has been given 2500 twists per metre length. NFY is commonly manufactured in round cross sections but special cross sections such as triangular or multi-lobal are now being produced.
There are certain narrow fabric that are exclusively used for Industrial applications. Curing wrapping tape is one such narrow fabric which is widely used for vulcanization and for making rubber products like hose pipe etc.
Cost Estimation
Plant Capacity 10000 Mtr/Day
Land & Building (1000 Sq.Mtr) Rs. 1.44 Cr
Plant & Machinery Rs. 1.05 Cr
W.C. for 3 Months Rs. 1.09 Cr
Total Capital Investment Rs. 3.71 Cr
Rate of Return 23%
Break Even Point 56%
CONTENTS
INTRODUCTION
USES AND APPLICATION
PROPERTIES OF NYLON CURING WRAPPING TAPES
SPECIFICATION OF NYLON CURING TAPE
PROPERTIES OF NYLON FILAMENT YARN
END USES OF NYLON FILAMENT YARN
B I S SPECIFICATION
SPECIFICATION OF NYLON TAPE
MIL-DTL-81736B (AS)
QUALITY ASSURANCE OF CURING, WRAPPING TAPES
TYPES OF FABRIC & PHYSICAL QUALITY
OF NYLON TAPE
OVERVIEW OF RUBBER HOSES
MARKET SURVEY
ESTIMATED DEMAND
IMPORT OF NYLON CURING TAPE
DETAILED IMPORT DATA OF CURING TAPE UNDER HS CODE 5909
GLOBAL MARKET REPORT ON NYLON 66
PRESENT MANUFACTURES OF NYLON 66 CURING TAPE
OVERSEAS MANUFACTURES OF NYLON 66 CURING TAPE
MANUFACTURING PROCESS OF NYLON 66 CURING TAPE
DETAILS OF WEAVING PROCESS
PROCESS FLOW DIAGRAM
SPECIFICATION OF WEAVING MACHINE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT AND MACHINERIES
OVERSEAS PLANT AND MACHINERIES SUPPLIERS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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