Detailed Project Report (DPR) on packaged drinking water bottling plant

PACKAGED DRINKING WATER BOTTLING PLANT

[CODE NO.3853] 

Water (H2O) is the most precious resource and abundant compound on Earth's surface, covering more than 70 percent of the planet. In nature, water exists in three states such as liquid, solid, and gas. It is in dynamic equilibrium between the liquid and gas states at standard temperature and pressure. At room temperature,  it is a  tasteless and odorless liquid, nearly colorless with a  slight hint  of blue.  Many substances dissolve in water and it is commonly referred to as the universal solvent. Because of this, water in nature and in use is rarely pure and some of its properties may vary slightly from  those of  the pure  substance. However,  there  are also  many compounds  that are  essentially,  if not  completely, insoluble in water. Water is the only common substance found naturally in all three common states of matter and it is essential for all lives on Earth. Water usually makes up 55% to 78% of the human body.

WATER IN OUR BODY 

Water plays many important roles in our body. It is the major part of most of the body‟s cells (except for fat cells) and it also cushions and lubricates the brain and the joints. It transports nutrients and carries waste away from the body cells. It also  helps to  regulate  body temperature  by  redistributing heat  from  active tissues  to  the skin  and cooling  the body through perspiration. Most  of the  water in  the body is found  within the cells of the  body (about two thirds  is in the intracellular  space), and  the rest  is found  in the  extracellular space,  which consists  of the  spaces between cells (the interstitial space) and the blood plasma.

Water: The Most Precious Resource of Our Life. 

Water is the main constituent of the human body. It is normally about 60% of body weight in adult males, and is slightly lower, about 50-55%, in females due to their higher proportion of body fat. The muscles and the brain are about 75% water, the blood and the kidneys are about 81%, the liver is about 71%, the bones are about 22% and adipose tissue is about 20%. The body requires sufficient water to survive and function properly. Humans cannot live without drinking water for more than a few days – depending on weather, activity levels and other factors – whereas other nutrients may be neglected for weeks or months. Although commonly it is treated rather trivially, no other nutrient is more essential or is needed in such large amounts. Water is central to the most basic physiological functions such as regulating blood pressure, body temperature, hydration and digestion. Some of the most remarkable benefits of water in our body are listed below.

a) Brain 

An adequate amount of water is  needed for proper functioning of our brain. When we  drink good amount of water, brain cells are better supplied with fresh, oxygen-laden blood, and the brain remains alert. On the other hand, dehydration can cause loss of more than 2% body weight and can affect the  brain‟s  processing  abilities and impair short-term memory.

b) Cells 

Water in the body is essential for transporting carbohydrates, vitamins, minerals and other important nutrients and oxygen to the cells. The cells then produce energy for the body to function. Furthermore, water facilitates disposal of the waste products of metabolism, enabling the right cellular chemical function. 

c) Digestion

Water plays an important role in the digestion of food and the absorption of nutrients from the digestive tract. Water is required to dissolve nutrients so that they may be absorbed into the bloodstream and delivered to the cells. Insufficient water supply in the body will slow the digestive process and can lead to constipation. 

d) Heart 

Water is very important for healthy heart function and  is essential to keep blood  pressure within  the healthy range. Lack of proper water supply in the body decreases cardiac output which may lead to increases in heart rate and a fall in blood pressure.  The circulatory system delivers a constant supply of  oxygen to  the brain, muscles and to all other tissues. Researchers at Loma Linda University in California studied more than 20,000 healthy men and women and found that people who drink more than five glasses of water a day were less likely to die from a heart attack or heart disease than those who drank fewer than two glasses a day. 

e) Kidneys

An adequate water intake is essential to keep the kidneys working well, helping them to remove waste products and excess nutrients mainly via urine. The kidneys regulate the body’s water levels by increasing or decreasing the flow  of urine. The kidneys also work  to control normal levels of  sodium and  other electrolytes. A well-hydrated healthy person‟s  kidneys  filter approximately 180 liters of water each day; clearly most of this has to be reabsorbed to prevent excessive losses from the body. 

f) Muscles and Joints 

Water acts as a lubricant for muscles and joints. It helps cushion joints and keeps muscles working properly. Muscles and  joints, in addition to  the bones, are  necessary for us to  stand, sit, move  and carry out  all daily activities. Approximately 70%  to 75% of the muscle is made up of water. Maintaining the right water balance is essential for optimum muscle function.

g) Skin

The skin constitutes a defense against pathogenic agents and contributes to preventing the development  of infectious and allergic processes. Some people believe that good hydration helps  to moisten body tissues and preserve the skin‟s elasticity, softness and coloring though this has not been researched adequately.

h) Temperature 

The body water has an important role as a thermo regulator. It regulates the overall body temperature by helping dissipate heat. If the body becomes too hot, water is lost through sweat and the evaporation of this sweat from the skin surface removes heat from the body. Sweating is the most effective way that the body prevents itself from overheating

COST ESTIMATION

Plant Capacity                                    6750 Pcs/Day

Land & Building (600 sq.mt.)         US$. 2.61 Lac

Plant & Machinery                              US$. 76.50 Th.

Working Capital for 1 Month          US$. 22.11 Th.

Total Capital Investment                   US$. 3.81 Lac

Rate of Return                                    22%

Break Even Point                               64%

• INTRODUCTION
• BRAIN
• CELLS
• DIGESTION
• HEART
• KIDNEYS
• MUSCLES AND JOINTS
• SKIN
• TEMPERATURE
• VARIOUS USES OF WATER
• WATER USED IN DIFFERENT FAITHS
• BOTTLE DRINKING WATER
• CATEGORIES OF BOTTLED WATER
• MINERAL WATER RESOURCES IN BHUTAN
• VARITIES OF PACKAGING BOTTLE
• PREFERENCE FOR TASTE OF BOTTLED WATER
• MARKET POTENTIAL
• MARKET TRENDS
• MARKET DRIVERS
• INDIA BOTTLED WATER MARKET SEGMENTATION
• BASED ON STOCK KEEPING UNITS (SKUS)
• ONE-LITER BOTTLES
• TWO-LITER BOTTLES
• 500 MILLILITER BOTTLES
• 250 MILLILITER BOTTLES
• POUCHES
• BARRELS (15-20 LITERS)
• BASED ON BRANDS
• BISLERY
• KINLEY
• AQUAFINA
• OTHERS
• GLOBAL SPARKLING BOTTLED WATER MARKET: SEGMENTATION
• GLOBAL SPARKLING BOTTLED WATER MARKET: GROWTH FACTORS
• COMPETITIVE LANDSCAPE AND KEY VENDORS
• LEADING VENDORS IN THE MARKET ARE -
• COCA-COLA
• COTT
• DANONE
• DR. PEPPER SNAPPLE
• NESTLÉ
• PEPSICO
• PRODUCT SEGMENTATION AND ANALYSIS OF THE SPARKLING WATER MARKET
• UNFLAVORED SPARKLING WATER
• FLAVORED SPARKLING WATER
• SEGMENTATION BY DISTRIBUTION CHANNEL AND ANALYSIS OF 
• THE SPARKLING WATER MARKET
• HYPERMARKETS AND SUPERMARKETS
• ON-TRADE
• INDEPENDENT RETAILERS
• CONVENIENCE STORES
• GLOBAL SPARKLING BOTTLED WATER MARKET: REGIONAL ANALYSIS
• GLOBAL SPARKLING BOTTLED WATER MARKET: COMPETITIVE PLAYERS
• GLOBAL SPARKLING BOTTLED WATER MARKET: REGIONAL SEGMENT ANALYSIS
• BOTTLED WATER INDUSTRY IN BHUTAN
• MANUFACTURING, PROCESSING & BOTTLING
• COMPETITIVENESS OF PACKAGED DRINKING WATER FROM BHUTAN
• WATER BOTTLING DETAILS
• WATER PLANT CAPACITY: - 3,000 LITERS PER HOUR
• BOTTLE PRODUCTION SPEED:-
• PROJECT EQUIPMENT
• THE PROPOSAL AS PER THE BELOW ANNEXURE
• WATER TREATMENT PLANT – 3000 LPH
• BASIS OF DESIGN
• RAW WATER ANALYSIS REPORT
• TREATED WATER QUALITY AT OUTLET OF FILTRATION PLANT
• FILTRATION PLANT OPERATING PARAMETERS
• TREATMENT SCHEME
• TECHNICAL SPECIFICATION
• INSTRUMENTATION
• BOTTLE WASHING, FILLING AND CAPPING MACHINE
• TECHNICAL SPECIFICATIONS: 30 BPM / 1800 BPH @ 1000 ML
• OPERATING CYCLE
• INFEED AIR CONVEYOR
• INFEED BOTTLE TRANSFER ROTOR
• RINSE ROTOR
• FILLING ROTOR
• CAP PICKING ROTOR
• AUTOMATIC CAP ELEVATOR
• OUTFEED SLAT CONVEYOR
• ELECTRICAL CONTROL PANEL
• SPECIAL FEATURE OF MACHINE
• MACHINE SAFETY AND MAINTAINANCE
• PODUCT SAFETY AND HYGINE
• MANUFACTURING SETUP
• VERY IMPORTANT FEATURES
• BATCH AND DATE CODING MACHINE
• TECHNICAL DETAIL OF INK JET PRINTER: - VIDEO JET: - MADE IN USA
• ADVANCED CAPABILITIES
• LINE SPEED CAPABILITY
• LINEAR BAR CODES
• DATA MATRIX CODES
• NOMINAL CHARACTER HEIGHT
• SEMI AUTO PET BLOW MOULDING MACHINE
• REQUIRED AUXILLARIES FOR BLOWING MACHINE
• REQUIRED AUXILLARIES FOR
• SEMI AUTOMATIC GROUP PACKING MACHINE – S.S. BELT TYPE
• BOTTLE GROUP PACKING MACHINE - S.S. BELT TYPE
• STANDARDS & CERTIFICATION
• PROCEDURE FOR OBTAINING BIS CERTIFICATION
• MACHINERY & EQUIPMENT
• MACHINERY SUPPLIERS
• COMPLETE MACHINERY SUPPLIERS
• SAND FILTER
• CHLORINATION TANKS MADE OF S. STEEL WITH ELECTRONIC DOSER
• ALUM TREATMENT TANKS WITH ELECTRONIC DOSER
• SEMI-AUTOMATIC STRETCH BLOW MOULDING MACHINE
• PRODUCT PHOTOGRAPHS
• MACHINERY PHOTOGRAPHS
• WATER TREATMENT PLANT –
• BOTTLE WASHING, FILLING AND CAPPING MACHINE-
• SEMI AUTO PET BLOW MOULDING MACHINE
• SEMI AUTOMATIC GROUP PACKING MACHINE – S.S. BELT TYPE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)